Cleanliness cleaning machine (pressure ultrasonic integrated machine)

Main frame material

powder-coated carbon steel

Overall dimensions

about1400*950*2000mm

appearance

The surface is free of defects, repairs, welding slag, and solder joints, and the connection position has no sharp corners or smooth transitions

Cleaning machine front door

Electric lifting stroke270mm

working power supply

AC220V,50Hz； Power:2KW

Total weight

about350KG

Cleaning operation space

material

304 stainless steel 2.0 thickness 8K mirror surface

Cleaning operation size

Pressure cleaning machine

Cleaning operation space approximately700*600*800mm

Ultrasonic cleaning tank approximately340x300x140mm

structure

Clean the inner cavity with smooth transitions and enclosed spaces for isolation

workmanship

There are no defects, repairs, or welding slag on the surface, and the transition of the arc is smooth

Cleaning equipment system

pressure sensor

Imported pressure sensor0.1bar-5barAdjustable

ultrasonic frequency

40KHZ

flow meter

Imported flowmeter1L/min-5L/min， Accuracy ≤2%Real time display

Time adjustment range

0-9999s

Cleaning parameters

Group storage-12 sets, upgradable and expandable storage

Function Mode

Pressure cleaning\\Ultrasonic cleaning\\Flow ratewash\\Spray self-cleaning\\Circulating fine filtration, liquid addition, and liquid discharge

nozzle

columnar

airbrush

standard configuration2.5mm special caliber can be customized and replaced

Precision filter element

Imported precision filter cartridge0.2um，5.0um

filter recycling

Online real-time filtering and recycling, the entire system works in a loop

Sample collection

filter membraneΦ47mm、 Sample preparation of three-layer series filter membrane

Blank value

Normal environment: weight≤0.3mg， Metal particles ≤ 200um

100000 level cleanroom: weight≤0.2mg， Metal particles ≤ 150um

liquid storage tank

standard configuration20L (customizable)

pipeline

316 food grade stainless steel hard tube

cleaning solution

D60

Wind curtain system

Coarse effectair filter

filtration accuracy≤5μm、 Removal efficiency of 99%

Efficient air filter

filtration accuracy≤0.3μm、 Removal efficiency 99.97%

Ventilation rate

1200m³/h

HMI operating system

control system

Using SiemensPLC series

Touch color display screen

10Inches, resolution≥800×480

Main control display

HMI human-machine interface, adjustable parameters including flushing pressure and cleaning liquid volume

Fault alarm function

Pressure tank low liquid level alarm, cleaning fluid filter blockage alarm

Function mode selection

pressureclean,Ultrasonic cleaning, flow rateCleaning, cyclingFine filtration, spray self-cleaningCustom parameter editing, automatic liquid addition and discharge, error alarm recording and other modes

Emergency stop

Emergency stop reset button

The equipment integrates a ventilation device with air circulation and filtration function. The fan sucks in air from the top and passes through itHEPA filtration, the filtered clean air is uniformly sent out at a wind speed of 0.45m/s ± 10%, ensuring a constant and uniform laminar flow of air. Create a clean space of Class 1000 or Class 100 in the cleaning work area (the air level in ordinary laboratories is Class 1 million), providing a good cleaning operating environment for component cleanliness testing and reducing the impact of external environment on testing results.

Pressure jet cleaning

Use the pressure in the cleaning area to clean the interface, and automatically clean the part detection position according to preset parameters. Alternatively, use pressure to clean the spray gun and manually control the spraying according to the cleaning procedurepenRinse the surface of the parts. The cleaning pressure, flow rate, and angle can be adjusted according to the specifications.

Ultrasonic cleaning

Ultrasonic vibration cleaning utilizes the cavitation, acceleration, and direct flow effects of ultrasonic waves in liquids to directly and indirectly affect liquids and pollutants, resulting in the formation of bubbles around themThe pressure and local temperature regulation of 1012-1013pa break down the adhesion of insoluble particles and pollutants, causing them to differentiate into solution, ultimately achieving the effect of cleaning surface particle pollutants of parts. The cleaning effect is better than pressure cleaning, and the cleaning uniformity is better. The equipment integrates this function internally, which can achieve fully automatic ultrasonic cleaning and a higher degree of automation in cleaning and detection.

Flow jet cleaning

Rinse components with a constant liquid output per minute, chosen by numerous European and American customers to meet their benchmarking needs

Spray self-cleaning

In order to quickly achieve blank or collect residual pollutant particles, the tank wall can be sprayed and cleaned through nozzles installed inside the tank. Self cleaning can be carried out according to the set time or flow rate.

Online real-time filtering and sample preparation

After cleaning the parts, the cleaning agent can be synchronously and automatically filtered and recycled through an online filter, and the surface particles and pollutants of the parts in the cleaning solution can be collected on the surface of the detection filter membrane in a timely manner. No manual operation is required to filter the cleaning solution.

Fine filter cleaning agent

The equipment uses a specialized cleaning solution for cleanliness. The cleaning solution is a carrier used to extract particulate pollutants from the equipment. The cleaning solution itself cannot contain pollutants that affect the detection result data. The equipment integrates automatic precision filtration of the cleaning solution to ensure that the cleaning solution is clean before cleaning the parts. Its own cleanliness can be verified through a terminal filtration device.

Work status prompt

Real time display of current working status, current flow rate, total amount of cleaning solution, cleaning mode and other information. Real time monitoring of working status. When an error is encountered, the equipment automatically stops working and issues an alarm prompt, displaying the current error information and providing problem-solving assistance methods.

Add cleaning agent/Replace the cleaning agent

The maximum loading capacity inside the device at once20L; The matching cleaning solution is automatically added to the interior of the equipment through the filling port. Users can choose the amount to be added according to their cleaning and testing needs. When the cleaning solution needs to be replaced, select the corresponding control button, open the cleaning solution discharge port, and the equipment will automatically discharge the used cleaning solution.

auxiliary lighting

Industrial grade explosion-proofLED auxiliary lighting, energy-saving, environmentally friendly, safe and reliable, with a protection level of IP67.

other

Equipped with stainless steel grilles and other auxiliary components for supporting parts during cleaning,Rotation,Each component is manually moved into the cleaning tank for cleaning and manually flipped on the shelf.