Cleanliness automatic analysis system

optical system

Olympus high-resolution optical system from Japan（SZX7+1x APO objective lens

resolution

1um

Detecting particles

≥5um

Lighting Mode

Constant color temperature LED lighting with a lifespan of 30000 hours

Polarized light control

Automatic type (one scan)

light source control

Automatic type (the brightness of the light source is automatically controlled according to the standard, and no operation is required to adjust it)

Threshold control

Automatic type (automatic threshold, avoiding errors caused by manual adjustment of threshold by operators in test results)

Clarity recognition

Automatic type

High speed scanning camera with 2.3 million effective pixels

resolution

1920*1200

sensor type

SONY CCD chip has good imaging reproducibility, high sharpness, and no trailing image

Specifications

1/1.2 inch

frame rate

40 fps

interface

USB3.0

Automatic scanning platform

valid itinerary

XY limited travel: 90 * 60mm

precision

+/-0.5 μm

repetitiveness

<± 2μm

branded computer

16GB memory, 1TB mechanical hard drive, 24 inch high-definition narrow bezel display, genuine Win11 system, genuine Office software

Cleanliness analysis software

Automatic polarized light

One click scanning, one click report output

Standard custom additionBuilt in ISO16232/VDA19 standards, users can add different analysis standards as needed or choose existing standards for analysis. The software supports analysis based on various current standards. Distinguish between metal, non-metal, and fiber, and conduct statistical analysis according to international standards such as ISO16232/VDA19.

Automatically detect and distinguish particle types (metal, non-metal, fiber)

Evaluation parameters (length, width, area, maximum fiber length)

According to the standardISO 16232/VDA19 Calculation of Workpiece Cleanliness Code (CCC)

Effective particle treatment (such as overlapping particles)The scanning results can be manually modified and can be divided or associated with particles of any shape.

High precision new intelligent focusing mode ensures the clarity of every image

Automatic scanning and seamless splicing technology can achieve positioning and review of each particle, ensuring no misjudgment of particles

Standard block (standard configuration)R）

Multiple particles of different sizes that meet industry standards are embedded at different positions within a 47mm circular range, which can be used to verify the measurement capability of analysis systems and serve as benchmarks for different analysis systems.

One click detection operation simplifies the complex detection process, makes it easy for detection personnel to handle, and enables intelligent detection. Easy to get started, easy to learn, and can be quickly mastered by operators who have not been exposed to cleanliness testing.

System calibration and puzzle solving

Only horizontal axis calibration and pixel resolution calibration are needed, without unnecessary complex selection. Even inexperienced operators can proficiently use it

Adopting seamless image stitching algorithm to ensure the original appearance of particles without misalignment, while providing panoramic scanning images without scaling.

software algorithm

The system analysis standard includes multiple particle size definitions (VDA19.1, ISO 16232-2018), combined with image algorithms, to meet the different analysis requirements of different customers and standards for particles.

Custom standards

Built in ISO16232/VDA19 standards, users can add different analysis standards as needed or choose existing standards for analysis. The software supports analysis based on various current standards. Distinguish between metal, non-metal, and fiber, and conduct statistical analysis according to international standards such as ISO16232/VDA19, while supporting user-defined standards.

Particle number positioning view

Further measure and determine the particle attributes through the target particle ID backtracking function, making the data more reliable

Automatic discrimination of particle properties (metal, non-metal, fiber)

After the software scan is completed, a particle list is generated to automatically identify metal particles, non-metal particles, and fibers.

Under polarized light illumination mode, the color of metal particles will disappear and appear black; In bright field lighting mode, it presents a bright metallic luster;

Non metallic particles remain unchanged in color under polarized light and bright field illumination modes;

Particle calibration block

Divide the standard 47mm circle into 4 quadrants, with equal particle counts in each quadrant

Scan the calibration block with software to see if the system can recognize the number and size of particles inside the standard block

Provide third-party testing reports with authentic and valid data, and traceable results

Database Management

You can select any time period to view and retrieve data on metal particles and any particle size range, and present it in a trend chart.

Report Template

Contains WORD cleanliness report template, which can be modified according to actual situations