CTS-PA22B RW type phased array ultrasonic testing instrument for rail welds

CTS-PA22B RW type phased array ultrasonic testing instrument for rail weldsIt is a professional phased array ultrasonic testing instrument designed by Shanghai Ruqing specifically for railway rail weld detection; The instrument is fully operated in Chinese, with waterproof and oil resistant panels and a fanless design. It is a domestically produced intelligent phased array ultrasonic testing equipment that is easy and fast to operate, and can record testing data throughout the entire process. The instrument is equipped with 13 sets of dedicated phased array rapid detection channels for rail welds, which can store and call channel parameters, and achieve rapid detection function for full coverage of rail head, rail waist, and rail bottom.

Product Introduction

CTS-PA22B RW phased array ultrasonic testing instrument for rail welds is a professional phased array ultrasonic testing instrument designed by Shanghai Ruqing specifically for railway rail weld testing; The instrument is fully operated in Chinese, with waterproof and oil resistant panels and a fanless design. It is a domestically produced intelligent phased array ultrasonic testing equipment that is easy and fast to operate, and can record testing data throughout the entire process. The instrument is equipped with 13 sets of dedicated phased array rapid detection channels for rail welds, which can store and call channel parameters, and achieve rapid detection function for full coverage of rail head, rail waist, and rail bottom.

Features

Specialized testing for rail welds

Equipped with 16:64 channel phased array detection and dual channel conventional detection functions, it meets various detection requirements for rail welds.

Software functional modularization

Modular design of software functions, separating weld detection, process design, and file management to achieve division of labor and collaboration in detection work.

3D Process Simulation Model for Rail Weld Seam

We have a dedicated 3D process simulation model for rail welds, providing a one-stop solution for software, probes, and processes.

Dynamic Deep Focusing

It has dynamic depth focusing function, and can achieve good detection resolution for defects at different depths.

Image smoothing processing

Equipped with image smoothing processing function, providing high-quality image display.

Online analysis

1. Quickly open multiple files.

2. Rapid adjustment of the sonic gate.

No need for fan cooling

No need for fan cooling, adopting fully sealed waterproof and dustproof design and natural heat dissipation mode, suitable for various harsh testing environments on site.

Law of Focus

Automatically calculate and generate based on beam angle, focal length, scanning mode, probe and wedge parameters, etc., and automatically optimize the fan-shaped scanning angle step by step.

filter

The filter can be selected from three levels: 0.5-9.7MHz, 4.0-12.5MHz, and 6.7-20.8MHz. The pulse width is automatically optimized according to the probe frequency, and the detection of aluminum thermal welding highlights excellent noise processing technology.

Industrial grade display screen

8.4-inch industrial grade, full WVGA resolution (800 × 600) TFT display screen, providing waterproof and oil resistant touch screen operation, outdoor or strong light offline display effect.

Simultaneously control with both hands

Humanized design of keyboard keys, suitable for simultaneous control with both left and right hands, allowing for one click shuttle to set various parameters simultaneously.

interface

USB interface for fast data transfer and storage; The HDMI video interface provides training on weld seam detection for projection.

Dual purpose power supply for both AC and DC

The power supply can be used for both AC and DC, and can be powered by two lithium batteries simultaneously. During power supply, the instrument can automatically switch batteries according to the battery level, ensuring that the instrument works for more than 6 hours.

performance metrics

Channel parameters

PA mode: 16:64 channel

UT mode: 2 channels

physical parameters

Display: 8.4-inch 800 × 600 TFT color LCD screen

Probe interface: I-PEX 160 pin phased array probe interface; C5 conventional probe interface, supporting one send one receive and spontaneous self receive

I/O interface: USB 2.0 interface (2); HDMI high-definition video interface; LAN Gigabit Ethernet port; WIFI wireless network port; GPS interface; GSM interface; 2D encoder interface

Storage: Internal: 1GB memory+4GB FLASH, SD card (expandable to 32GB); External: USB flash drive

Weight: 5.5kg (including 2 batteries)

Volume: Length x Height x Width: 298mm x 198mm x 106mm

Power supply: AC: 100V~240V; DC: 12V

Charging: Instrument internal charging or external charger charging

Working hours: 6 hours

Power: 26W

Language: Chinese

Temperature characteristics: Operating temperature: -20 ℃ to 50 ℃; Storage temperature: -20 ℃~60 ℃

Protection level: IP54

Performance parameters - PA working mode

Repetition frequency: 50Hz~10kHz

Voltage: Bipolar ± 45V to ± 100V, step 5V

Pulse width: 20ns to 800ns, with a step size of 5ns

Damping: 50 Ω

Sampling frequency: 100MHz

Delay accuracy: 2.5ns

Reception delay: 0us~40us

Bandwidth: 0.5MHz to 20.8MHz

Gain: 0.0dB~90dB

Filter: Available in three levels: 0.5-9.7MHz, 4.0-12.5MHz, 6.7-20.8MHz

Detection: full wave

Scanning line: ZD128 line

Trigger: Encoder

Scanning type: line scan, fan scan, C-scan

Angle range: -89 ° to+89 °

Automatic calibration: sound speed, delay TCG、ACG、 encoder

Detection range: 0.0mm~1000mm, minimum range 1mm

Display delay: 1000mm

Unit: mm

Measurement gates: A, B

Gate starting point: full range

Gate width: from the starting point of the gate to the entire range

Gate height: 0% to 100%

Alarm: sound, light

Measurement mode: peak, leading edge

Display readings: amplitude, sound path, level, depth

Measurement resolution: 0.5mm

Performance parameters - UT working mode

Repetition frequency: 50Hz~5kHz

Voltage: Negative square wave -75V~-250V, step 25V

Pulse width: 30ns~800ns, step 10ns

Damping: 80 Ω, 400 Ω

Sampling rate: 100MHz

Bandwidth: 1.0MHz to 21MHz

Gain: 0.0dB~110.0dB

Filters: Broadband, Narrowband

Detection: full wave, positive half wave, negative half wave, RF

Scan type: A-scan

Automatic calibration: DAC, AVG

Detection range: 0.0~2000mm

Display delay: 2000mm

Display displacement: 2000mm

Unit: mm

Measurement gates: A, B

Gate starting point: full range

Gate width: from the starting point of the gate to the entire range

Gate height: 0% to 100%

Alarm: sound, light

Measurement mode: peak, leading edge

Display readings: amplitude, sound path, level, depth

Measurement resolution: 0.1mm