Box mounted product robot palletizer

There are multiple models of robots to choose from according to customer needs

The application of robots in finished product palletizing is becoming increasingly widespread and recognized by the market. They have advantages that other devices cannot compare with. In recent years, their application in developed countries such as Europe, America, and Japan has exceeded 70%. Currently, at home and abroad, the robots mainly used in palletizing include ABB from Sweden, KUkA from Germany, FUJI ACE from Japan, FANUC from Fanuc, OKURA from Daiku, KAWASAKI from Kawasaki, etc.

The palletizing robot is mainly designed for packaging applications. Although the body is compact and can be integrated into compact packaging machinery, it can meet all your requirements in terms of reach distance and payload. Combined with motion control and tracking performance, robots are highly suitable for application in flexible packaging systems, greatly reducing packaging cycle time. With high precision and excellent conveyor tracking performance, the picking and placing accuracy is unified whether it is fixed position operation or operation in motion. Small size and fast speed, optimized specifically for packaging applications, are the inevitable choice for robot automation. Equipped with a complete set of auxiliary equipment (from integrated air and signal system to gripper), it can be paired with packaging software. The mechanical integration is simple, and programming is very convenient. In terms of efficiency, palletizing robots can not only bear high loads, but also have much higher speed and quality than manual labor.

At present, taking the four axis handling robot as an example, it is divided into various models ranging from 100Kg to 700Kg according to different loads. It can achieve a high motion speed of 2500mm/s during linear motion; The handling capacity can reach 1600 times per hour with high energy. In terms of accuracy, each palletizing robot has an independent control system, which greatly ensures the accuracy of the operation, and the repeatability can reach ± 0.5mm, which can meet the positioning requirements of logistics palletizing operations. The advanced 4-axis design, high-speed robot with 3.15m arrival distance and 250kg payload, is very suitable for automatic stacking of materials in the form of bags, boxes, Flat noodles, bottles and other packaging forms. Suitable for harsh environmental applications, with a protection level of IP 67. The universality, reach distance, and load-bearing capacity of robots can almost meet the requirements of any stacking application.

Although the initial investment of palletizing robots is relatively high, they can achieve the maximization of marginal cost utility, and each robot is controlling the cost for customers in terms of product stability. Currently, advanced palletizing robots have reached 5 and 6 axes. Through corresponding scientific and reasonable rigid mechanical body design, the robot body not only adapts to high load and high-frequency palletizing operations, but also can communicate through "point-to-point" communication or different international standard bus interfaces (such as CC li) in terms of control networknk、 PROFIBUS, Device Net, etc. or Ethernet can conveniently, quickly, and reliably exchange signals and data with peripheral devices and upper computers to achieve on-site networked control; It is also possible to set and flexibly optimize different motion paths through software programming to meet the handling requirements of different production product models on site. And through the communication methods introduced above, remote control of production can be achieved. Greatly improve efficiency and reduce costs; In terms of cost control, new technological achievements are constantly being incorporated into the machines. For example, by using 2D (2D plane) and 3D (3D stereoscopic laser) vision systems, robots can automatically recognize the position of the grabbed object, making palletizing operations more flexible and reducing the cost of product conveyor positioning equipment and manpower. Specially suitable for the automated palletizing needs of cardboard packaging and turnover basket packaging in industries such as food, beverage, daily chemical, cigarette, alcohol, and medicine.

·Strong reliability - long normal operation time

·Fast speed - short operation cycle time

·High precision - stable production quality of parts

·Strong functionality - wide applicability

·Durable and sturdy - suitable for harsh production environments

·Good universality - flexible integration and production

Robot fixture

Partial reference stack type

Process diagram of robot intelligent packaging line

Packaging machine -------------------------------------------------------------------------------

Workshop