Bottled production line of juice Pickled vegetables

Equipment Information for Pickled Vegetable (Bottle) Filling Production Line

1process flow

Mechanism cover

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supply bottle→Bottle washing→ Drying and sterilization → Filling → Adding oil (soup) → Vacuum capping →Water sterilization → blowing on the surface of the bottleDrying → Labeling → Coding → Coating → Heat Shrinking →Packing → Sealing → Packaging → Storage

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Pickled vegetable feeding elevator

note:the above equipmentAs a supporting equipment for the production line, the front and rear connections are used in conjunction;Customers can choose equipment according to their own production process requirements,The equipment price includes value-added tax,packaging and transportation,Installation and debugging, as well as maintenance and training for operators.

IIEquipment Description Introduction

1) TheDisc bottle feeding machine

Equipment Introduction

This bottle sorting machine is manually placed on a circular turntable, which rotates to continuously feed the bottles into the conveyor belt and enter the bottle washing and filling machine for filling. Easy to use and simple operation are essential components, and can also be used for collecting and collecting bottles.

Main technical parameters:

Applicable specifications: 40-1000ml
Applicable bottle diameter: 10-80mm
Applicable bottle height: 80-300mm
Production capacity: 0-100 bottles/minute bpm (adjustable bottle conveying speed controller)

Voltage: 220v50Hz

Power: 0.5kw

Weight: 70KG
Dimensions: 600 * 600 * 1200mm

2) Twisted cage bottle washing machine

Equipment Description:

This device uses a conveyor belt to push bottles into the twisting cage track and flip them down to the water spraying station for rinsing the inner wall of the bottles, and then enters the water control section. You can also use pre heated water to preheat the bottle, and then enter the workstation. The steam nozzle starts spraying on the inner wall of the bottle, washing away the water droplets inside the bottle, while also playing a role in sterilization and sterilization To ensure that there are no dust particles on the inner wall of the bottle and to sterilize it, the device can use preheated water washing and high-temperature steam bottle flushing methods The equipment surface is made of 304 stainless steel material and designed and manufactured according to national GMP standards

Technical Specifications:

1. Bottle size: 100-500ml (suitable for wide mouth glass bottles and cans)

2. Bottle flushing speed: 2000-3000 bottles/hour (adjustable speed)

3. Power supply: 220V/50Hz/1.5kw

4. Dimensions: 2000 * 800 * 1400mm

3) Quartz tube far-infrared tunnel sterilization oven

Equipment Introduction

This machine is widely used for drying and sterilizing various ampoules, easy to pull bottles, penicillin bottles, glass bottles, and other glass containers, and can also be used for baking in industries such as chemical, electronics, and food.

Far infrared tunnel sterilization oven--Structural features:
The transmission of this machine mainly adopts stainless steel or stainless steel mesh belt and high-efficiency air filtration, which is used for the production of different materials. It can adjust the appropriate speed of the regulator according to different requirements. The electric heating element options of this machine use high-quality milky white quartz glass tubes as heating elements, which have high radiation coefficient, low energy consumption, heating zone, cooling zone, and other areas with a temperature range of 50-300 ℃. Except for the frame, all parts of this machine are made of stainless steel material, and the insulation material is made of aluminum silicate fiber with good insulation performance. It is the choice for industries such as pharmaceuticals, food, and daily chemical products.
This machine is equipped with an additional distribution cabinet, which includes a voltmeter, ammeter, and digital temperature controller. It also has electrical configurations such as a motor speed controller to ensure the normal operation of the machine.

Technical Specifications

Power supply: 380v/220v/50hz

Heating power: 24-30kw

Motor power: 1.1kw

Heating temperature: room temperature -300 degrees (temperature adjustable, controllable)

Work ability:>3000 bottles/hour (adjustable conveyor belt speed)

Dimensions: 6000mm × 1500mm × 2000mm (length can be customized according to needs)

4) Pickled vegetable glass bottle filling machine

Performance Characteristics

Easy to operate, using Mitsubishi PLC control, equipped with Taiwan Weilun touch screen human-machine interface control system, easy to operate.

1. Operating system for LCD screens in multiple languages including Chinese and English.

2. Servo speed regulation, this machine uses a servo speed regulation device, which can adjust the speed freely within the specified range.

3. IP65 rated waterproof and dustproof design. All components are made of stainless steel, clean and hygienic. The fully sealed design prevents material accumulation and facilitates cleaning.

4. Powerful automatic data statistics function, recording indicators such as total number of packages, pass rate, and single bag error for each batch of production.

5. Part of the bearings are made of imported engineering plastic, which does not require refueling and reduces material pollution;

6. Compliant with the hygiene standards of the food processing industry, the parts on the machine that come into contact with materials or packaging bags are processed using stainless steel or other materials that meet food hygiene requirements to ensure food hygiene and safety.

7. The measurement range is wide, and by selecting different measuring instruments, it can be applied to the packaging of pickled vegetable products, kelp shreds, thick sauce bodies, granules, powders, and other materials.

Technical Specifications

5) TheLiquid filling machine (for replenishing oil or soup)

Equipment Introduction:

This filling machine is our company's paste thick sauce series filling machine. Our company has borrowed advanced foreign technology and independently developed a new generation of filling machine. The machine adopts a pneumatic piston metering quantitative cylinder, integrating electromechanical and pneumatic functions, controlled by PLG, with a compact structure, reasonable design, and high automation intensity It has the characteristics of precise filling, stable and reliable operation, high work efficiency, and long service life. Widely applicable to industries such as pharmaceuticals, food, daily chemicals, and chemical engineering For filling various high viscosity liquids such as soy sauce, shampoo, semi fluid, etc., there is no drawing or dripping during filling. Suitable for various bottles, such as glass bottles, plastic bottles, cans, etc The equipment fully achieves the function of filling with bottles and not filling without bottles

Technical Specifications:

Filling range: 10-100ml
Filling speed: 20-40 bottles/minute
Filling accuracy: ≤± 1%
Power supply: 220V/50Hz (60Hz);

Gas source pressure: 0.4-0.6mpa
Power: 0.55KW

Dimensions: 2000 * 700 * 1350mm

Weight: 280KG

6) Automatic capping vacuum capping machine

Equipment Description and Introduction

Automatic lid cleaning

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Entering the bottle → Automatic capping → Pre capping → Vacuum capping → Exiting the bottle → Moving on to the next process

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Negative pressure gas storage tank

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Water cooled water circulating vacuum pump

1. Equipment Introduction

The k819-ZKX-2 vacuum capping machine is a kind of equipment that can automatically manage the lid - automatically hang the lid - vacuum capping. It is mainly used in the food industry, such as Pickled vegetables, cans, food, etc The equipment adopts an integrated design of mechanical and electrical systems, with PLC electronic fiber optic sensing control Fully achieve automatic capping, automatic hanging, automatic pre capping, automatic bottle feeding, vacuuming, capping, and bottle dispensing The equipment achieves no bottle hanging, no pre capping, no vacuuming, and no capping; The vacuum pressure can be set according to the needs of the product. When the set vacuum negative pressure is not reached, the lid is not rotated, truly achieving a vacuum state in the remaining storage space inside the bottle, making the bottle oxygen free and sterile to ensure the shelf life of the material It is an ideal choice for industries such as food and pharmaceuticals The device is easy to operate and maintain Easy to clean

B. Technical parameters:

Production efficiency: 2000-2400 bottles/minute

Adapt to bottle cap specifications: 38-82mm

Bottle diameter: 30-120mm

Gas source pressure: 0.6-0.8mpa

Vacuum pressure: 0.01-0.06mpa (vacuum negative pressure can be set according to product requirements)

Total machine power: 1.5kw

Power supply voltage: 220V 50HZ

Dimensions: 2400mm (including pre rotating cover) × 850mm × 1550mm

Machine weight: Net weight: 320kg

*Note: An additional set of molds is required for each type of bottle added. The same goes for the lid. For each additional specification of lid, a set of molds needs to be added, and the cost will be charged separately.

7) TheWater pasteurization machine(Shared equipment)

This machine is newly designed by digesting and absorbing similar foreign equipment technology. Adopting a two-stage treatment of circulating superheated water heating sterilization, insulation, and cold water cooling, the sterilization temperature and time can be infinitely adjusted according to user requirements, and it has the advantages of automatic control of sterilization temperature and infinitely adjustable sterilization time. It is used for sterilization of various bottled and canned drinks, Pickled vegetables, cans and other foods under normal pressure. It is an ideal equipment for extending the shelf life of materials through sterilization and cooling, especially a necessary secondary sterilization equipment for automated production lines. According to the different process requirements of heating, sterilization, insulation, and cooling for different products by users, different process designs can be carried out to meet the process requirements. Corresponding high-precision automatic control systems can be configured according to user requirements.

Product use: dairy, fruit juice, beverage, jam, Pickled vegetables, food, liquor, condiment can be sterilized The equipment rack is made entirely of stainless steel, with a compact overall structure and a hygienic and beautiful appearance; Adopting insulation technology to reduce energy consumption; Comprehensive utilization of multiple energy and heat recovery technologies for energy conservation and environmental protection; Total processing time variable frequency control, adjustable according to production process; Multi process combination, reasonable process, capable of handling multiple materials; The packaging includes products such as tin cans, cans, glass bottles, etc. Configure an automatic feeding and unloading mechanism, and smoothly connect with the automated conveyor production line.

Basic parameters of the equipment:

Rated processing capacity of 3000 bottles/hour

Overheated water heating and insulation (insulation material saddle)

304 stainless steel material, chain plate conveyor

Sterilization temperature: 95-98 ℃ (adjustable)

Sterilization time: 15-25 minutes (adjustable)

Motor power: 15 kW

Dimensions: 8000 * 1000 * 1200mm (length * width * height)

8) TheWind knife bottle surface dryer(Shared equipment)

main purpose

This machine is mainly used for drying the moisture on the surface of bottles, in order to paste adhesive labels. Bottles that can be used for various types of glass bottles, such as distilleries, breweries, food factories, and pharmaceutical factories.

Main Features

1. This machine adopts advanced wind blade technology, with stable performance, low-temperature operation, high visibility, and blowing capability

Good drying effect, suitable for use on medium and high-speed production lines.

2. The fan blade of this machine can be adjusted in all directions, including up, down, left, and right. The drying area can be adjusted as needed

The size of the air outlet can be adjusted according to the production volume, making it easy to operate.

3. This machine has a wide range of bottle types, no dust pollution caused by brushes, no maintenance required, and glass bottles can be used lightly

Loosen the water and use ceramic bottles for better results.

4. Low energy consumption, it is currently the most ideal blow drying tool on the liquor packaging line.

5. There are no vulnerable parts.

9) Adhesive vertical round bottle automatic labeling machine

Equipment Introduction

The whole machine adopts a mature PLC control system, which ensures stable and high-speed operation of the whole machine

The operating system adopts a touch interface control, which is easy to operate, practical, and efficient

The speed and stability of advanced technology are fast and stable

• Wide applicability, suitable for labeling circular bottles of various sizes

• Adhesive rolling bottle body, making the label more firmly attached

The front and rear sections can be optionally connected to the assembly line, or equipped with a material receiving turntable for easy collection, organization, and packaging of finished products

The surface of the equipment is made of 304 stainless steel, which complies with national GMP standards.

Technical Specifications

Voltage specification: AC220V 50/60HZ single-phase

Energy consumption power: 300W

Dimensions: 2000 (L) × 700 (W) × 1270 (H) mm

Labeling speed: 40-100 bottles/min (labeling speed 3.5m/min)

Material conveying direction: left to right

Whole machine weight: 200KG

Labeling accuracy: ± 1mm (excluding errors between the object being labeled and the label itself)

Applicable bottle type: round bottle

Applicable container range: outer diameter 16-150 mm, height 35-400 mm

Applicable label range: height 15-200 mm, length 23-400 mm

Requirements for label rolls:

a) The label backing paper adopts Grassin backing paper (i.e. transparent backing paper);

b) The thickness of the label paper shall not be less than 25 × 10^-6m(25μm)；

c) The outer diameter of the label roll is less than or equal to 350; The inner diameter of the label roll is φ 76

10) Ink automatic inkjet printer(Shared equipment)
Equipment specifications:
Dimensions: 370 × 260 × 550
Font widening: can be widened up to 9 times
Power supply: AC220V 50Hz 100VA
Storage information: 60 printing information
Number of printing lines: 1-2 lines (1 line in Chinese)
Printing speed: 1400 characters/(5 × 7)
Gross weight of the whole machine: 30 kilograms
Environmental humidity: below 90%
Environmental temperature: 10-45C

Equipment Introduction:The device is equipped with a built-in pump inkjet printer and adopts the internationally popular closed-loop ink drive system with a built-in pump, completely eliminating external environmental pollution of ink and greatly saving solvent consumption. Using internationally renowned magnetic drive pumps, advanced ink circulation filtration systems, and Leadjet's independently developed highly integrated circuits, the machine ensures long-term stable operation. It can print Chinese, English, numbers, and patterns online, and can print high-definition numbers, text, and graphics on various material surfaces. It is widely used in industries such as food, medicine, chemical, mechanical electronics, building materials and cables, packaging materials, etc.

11) TheBottle cap film (labeling machine)

Equipment Instructions

Product Features:

1. It can be fully connected to the production line for operation, or operated independently

The machine can be equipped with dual material trays for feeding, which can save material changing time and ensure smooth production

3 adjustable feeding high-speed electric eyes, accurately locking labels

4 dual positioning center guide columns, stable label guidance, can quickly achieve the replacement of different products

5 synchronous bottle separator design, bottle conveying is not easy to shake

6 original adjustable blade discs, with smoother cutting marks and greatly reduced imagination of defects, making blade replacement easier

7 conveyor belts, bottle separating screws, and synchronous adjustable bottle belts ensure stable and high-speed labeling

8 advanced control systems, touch screen design combined with auxiliary buttons, more in line with humanization

9 high standard electrical configurations, seamless coordination of feeding and cutting blades, and smooth and gentle label feeding

All 10 adopt internationally renowned electrical brands, with high stability and trustworthiness

11. Swiss imported air gun is used for preheating and shrinking, and the label to be shrunk is positioned in advance

12. Dust covers can be customized according to customer needs (cost added)

Technical Specifications:

Host size: 1000mm (length) x 860mm (width) x 2000mm (height)

Body and weight: SUS304 stainless steel, 500KGS (approximate)

Power supply: AC 3-PHASE 220V/380V

Host power: 3KW

Production speed: Max.9000BPH label length is 100mm (if the label length is longer, the production speed will decrease accordingly)

Production diameter range: Ø 20mm~Ø 130mm, customized for special specifications

Knife disc usage range: Ø 20mm~Ø 50mm, Ø 50mm~Ø 95mm, Ø 95mm~Ø 130mm

Range of label length: 25mm~250mm

Label thickness: 0.03mm~0.13mm

Label material PVC/PET/OPS

Paper tube inner diameter: 5 '~10' freely adjustable

Shrinking furnace: Choose either electric shrinking furnace or steam shrinking furnace

12) TheBottle mouth film heat shrink machine

This machine is an auxiliary equipment for the production line, mainly used for shrinking the bottle mouth and bottle body film to ensure bottle mouth leakage and anti-theft. The machine adopts electric heating and temperature control devices, and is transported by the conveyor line.

Technical Specifications:

Power supply: 220V/50Hz/3-4kw

Conveyor line length: 2000mm, width 400mm (height can be adjusted as needed).

13) Manual packing and conveying platform(Shared equipment)

Equipment Introduction

This conveying platform can be manually used for bottle packing on this platform Operators can sit on both sides of the platform to perform operations (The length can be customized according to the needs)

Power supply: 220V/50Hz

Power: 0.12kw

Speed: 40-120 bottles/minute (adjustable speed)

Dimensions: 2000 * 750 * 1100mm (length can be customized according to needs)

Weight: 85kg

14) Automatic up and down tape sealing machine(Shared equipment)

Equipment Introduction

The device is sealed with upper and lower tape, and can be adjusted according to the size of the box The electrical appliances adopt international brands and are stable to use Long lifespan

Technical Specifications

1. Power supply: 220V/50Hz/400W;

2. Sealing speed: 0-20 boxes/minute;

3. Workbench height: 800mm;

4. Sealing tape: kraft paper tape, B0PP tape;

5. Sealing dimensions: L150~600, W150~480, H120~480mm (to ensure the sealing effect, the carton size cannot be the shortest, narrowest, and shortest at the same time);

6. Tape size: 48~72 (mm), with a length of about 50mm for the tape heads on both sides;

15) Pickled vegetable feeding elevator(Shared equipment)

Equipment Instructions

The elevator is mainly used for Pickled vegetables lifting and feeding machinery. It is used together with Pickled vegetables filling machine. Its main function is feeding lifting and screw blanking. The equipment materials are made of 304 stainless steel.

Technical Specifications:

Power supply: 380V/220V/50HZ/1.5KW

Dimensions: The height of the elevator is customized according to the height of the filling machine

16) ThePlastic belt (double belt) automatic strapping machine

Equipment Instructions

This device is used to manually push the sealed boxes with adhesive tape into the packaging machine for packaging. It is suitable for packaging heavy items and can also be used for horizontal and vertical packaging according to customer needs (by manually changing the direction of the box).

Technical Specifications

1. Applicable plastic tape: PP width 9-13mm

2. Minimum bundling material: 85-50mm

3. Maximum bundling material: 800-600mm

4. Overall length: 1410mm

5. Weight approximately: 215kg

18) ThePower roller conveyor

This product is an auxiliary product and an indispensable part of many industries; Mainly used for the transportation of high-dose products and the transportation of packaged products; To reduce excessive manual labor, this product can be customized according to customer needs for both non powered and powered conveyor lines The width and height are also customized according to requirements