Automatic feeding and weighing system for reaction kettle batching tank - weighing module

The automated feeding and batching weighing system for reaction vessels is an important innovative technology in the field of modern chemical production. Its efficient and accurate characteristics are gradually becoming a key tool for the industry to improve production efficiency and ensure product quality. This article will delve into the composition, working principle, advantages, and applications of the automated feeding and batching weighing system for reaction vessels, in order to provide valuable references for related industries.

###System composition

The automated feeding and batching weighing system for reaction vessels mainly consists of high-precision weighing modules, automatic feeding devices, control systems, human-machine interaction interfaces, and related auxiliary equipment.

1. * * High precision weighing module * *: This is the core component of the system, usually using high-sensitivity sensors and precise weighing algorithms, which can measure the weight of each raw material in real time and accurately. These weighing modules are usually installed near the feed inlet of the reactor or directly connected to the raw material storage tank to ensure the accuracy and stability of the measurement data.

2. * * Automatic feeding device * *: Based on the data provided by the weighing module, the automatic feeding device is responsible for conveying the raw materials to the reaction kettle according to the preset ratio and speed. These devices may include spiral feeders, vibrating feeders, pneumatic conveying systems, etc., depending on the physical characteristics of the raw materials and production requirements.

3. * * Control System * *: As the "brain" of the entire system, the control system is responsible for receiving data from the weighing module, calculating the dosage of each raw material based on preset formulas and process parameters, and controlling the automatic feeding device for precise feeding. At the same time, the control system also has functions such as real-time monitoring, fault diagnosis, data recording and reporting, ensuring the stability and traceability of the production process.

4. * * Human Computer Interaction Interface * *: Provides an intuitive interface for operators to set formulas, monitor production processes, view historical data, etc. Through friendly interface design, the difficulty of operation has been reduced and the usability of the system has been improved.

High reliability: Using high-quality materials and processes, it has characteristics such as corrosion resistance, high temperature resistance, and vibration resistance, ensuring the long-term stable operation of the equipment.

Single capacity: 0.3T, 0.5T, 1T, 2T, 3T, 5T, 10T, 20T, 30T

Automatic feeding and weighing system for reaction kettle batching tank - weighing module

Installation precautions:

1. Before installation, please check the foundation condition: the plane drop of each installation point should be controlled within 3mm, the levelness of the same foundation surface should be controlled within 1mm/m, and the foundation bearing capacity should be greater than the sensor range.

2. Before installing the module, please adjust the sensor to the center position of the carrier plate;

3. After the module installation is completed, loosen the limit screw between 1-2mm and tighten it with a nut;

4. If the above methods cannot be used, adjustments can be made before module installation. Loosen the limit screw between 1-2mm, tighten the nut and bolt, and then proceed with installation; (If conditions are insufficient, this method can be used)

5. Cable color code cable color code (conventional sensor line standard, mainly based on the certificate line standard)

Warranty coverage:

Free warranty period: Any product malfunction caused by product quality issues belonging to our company will be covered from the date of purchase

Guaranteed for one year with the warranty certificate.

Any service that exceeds one year will be charged for, and parts, maintenance, and calibration fees will be charged based on the condition of the malfunction.

Lifetime maintenance, our company promises to provide lifelong service for the measuring instruments sold.

If there is currently no maintenance unit in the user's location, please send the product to our company for repair

Non warranty scope:

Any malfunction caused by improper installation, use, or storage.

Failure to use the power supply in accordance with regulations resulting in malfunction.

Malfunctions caused by natural disasters, geological changes, rodent infestations, and insect infestations.

Malfunction caused by self disassembly and repair.

The battery has a warranty period of three months

For example, during the warranty period, if the user causes the product to malfunction, our company will charge for the parts at our discretion.

*The after-sales service system:

You can solve the problem with just one phone call

We will definitely respond quickly within 10 minutes

Resolve and troubleshoot within 1 day within the city

If within our company's network, we promise to provide on-site repairs within 2-3 working days

If there are any special quality issues, please send the faulty product to our company, and we will be responsible for free repair