Automatic coating machine for coating coverage rate

Automatic coating machine for coating coverage rateMain technical parameters

1. Machine type: Flat panel type

2 Coating methods: wire rod/scraper

3 Coating speed: 1-2000mm/min can be set arbitrarily

4. Effective coating size: 200 × 300mm;

5 System: Coating Machine Testing System

6. Sample clamping method: mechanical clamping

7 pressurization methods: weight vertical pressurization/lever pressurization

8 Control mode: Touch screen

Platform Material: Aluminum Alloy

10 Platform Installation Method: Removable, heating base plate can be freely replaced, vacuum adsorption base plate

11 Transmission system: double slide+ball screw+synchronous belt

12 scraper and base connection method: split type

13 Dimensions: 450X400X400mm

14 Host Power Supply: 220V/50Hz Power 180W

Selection parameters for scraping method

line bar

1. Structural form: extruded integrated type

2. Material: Stainless steel material

3. Thickness range: 1.5-200um, one wire rod per specification, and the machine comes standard with one wire rod

4. Brand: Japan

Adjustable scraper

1. Thickness: 20-3000um (other thicknesses can be customized)

2. Scraper material: Imported stainless steel

3. Scraper connector: 2-in-1 multifunctional connector

4. Scraper movement mode: direct push

5. Display mode: digital display

6. Adjustment accuracy: 0.001mm

7. Straightness of scraper: ± 0.0015mm (within a length range of 200mm)

8. Connection method between scraper and base: split type

Equipment heating form selection

Upper heating

1. Heating method: infrared+hot air (UV curing optional)

2. Heating temperature range: Room temperature -150 degrees can be set

3. Temperature accuracy: Display accuracy of 1 degree, uniformity ≤ 4 degrees

4. Power: 2000W

5. Air volume: adjustable

6. Shell material: stainless steel

Bottom plate heating

1. Heating method: integrated heating plate

2. Heating temperature range: Room temperature -200 degrees can be set

3. Temperature accuracy: Display accuracy of 1 degree, uniformity ≤ 3 degrees

4. Power: 2000W

Selection parameters for substrate reinforcement method

Mechanical clamp

1. Purpose: Used to reinforce substrates with certain stress and low elasticity, such as paper, glass, etc

2. Material: Stainless steel

Non woven fabric fixture

1. Purpose: Used to support elastic materials such as textiles, non-woven fabrics, and paper

2. Material: precision ground quenched round rod

3. Pressure: Adjustable (by adjusting the tightness of screws)

Vacuum adsorption

1. Purpose: Used to support substrates and hard materials that cannot be flattened by themselves for easy access and storage, such as copper foil, aluminum foil, plastic sheets, and glass

2. Material: die steel quenching treatment+mirror polishing+chemical plating

3. Vacuum adsorption pore size: 0.85mm

4. Number of vacuum adsorption holes: 638

5. Platform flatness: ± 2.5 microns (effective width within 200mm, effective length within 300mm, heating temperature within 200 degrees)

6. Vacuum pump: external water circulation vacuum pump

7. Power supply: 150-220V 50Hz 380W

Magnetic suction support

1. Purpose: Used for adsorbing metal plates under 3mm that can be magnetically attracted

2. Material: Strong magnetic platform

3. Flatness of countertop: ≤ 3um

Tip: The flatness of the flat plate and the straightness error of the scraper do not represent the coating wet film error, because the viscosity of the coating and the diameter of the coating particles will affect the coating accuracy during the coating process. At the same time, the flowability repair of the coating and the percentage of wet dry film formation will reduce machine errors

Automatic coating machine for coating coverage rateProduct Features

1. Adopting ball screw transmission for better running stability

2. The speed can be digitally adjusted, and the appropriate speed can be selected according to needs

3. Pressure: The pressure value is quantified using a weight pressurization structure, making it easy to adjust the pressure

4. The platform has undergone special processing to achieve good flatness, which is more than 10 times higher than the flatness of glass

5. Equipped with a vacuum adsorption plate, it can adsorb substrates with surface flatness and certain stress. An external vacuum pump can reduce the impact of vacuum vibration on coating.

6. The bottom plate adopts a special treatment process that does not deform when heated within a certain temperature range, fully ensuring the uniformity of coating.