German MAPAL hydraulic clamping device

German MAPAL hydraulic clamping device

Years of close cooperation with customers have given MAPAL a deep understanding of the processes and applications of manufacturing and production. MAPAL's processing solutions are widely used in multiple industries.

MAPAL has been committed to developing economical and precise tool solutions to address the challenges of the automotive industry. MAPAL is also a precision tool manufacturer that has launched a complete batch production solution in the field of electric mobility.

As a certified partner in the aerospace industry, MAPAL leads the development trend of machining technology with process reliable solutions.

In addition, we also offer a comprehensive product line covering the latest professional fields, tools, and mold making.

Provide tools and process solutions that offer comprehensive services

MAPAL has a comprehensive product and service portfolio that fully meets the requirements of process reliability, accuracy, and cost-effectiveness. With the help of intelligent services, customers will receive a complete processing task package.

Two expansion heads represent the expansion and precision drilling product areas of MAPAL.

Expanding and precision drilling

The tool used for fine machining of aperture is the core capability of MAPAL. MAPAL can provide suitable solutions based on the complexity and precision requirements of the processing.

The replaceable head drill symbolizes MAPAL's complete drilling, boring, and countersunk product line.

Full drilling, drilling, buried head

The series of solid drilling and countersunk machining includes solid carbide cutting tools with reliable and economical processes, as well as modern replaceable head systems. Boring tools are used between solid drilling and fine machining, and must be extremely sturdy and economical. MAPAL offers a variety of tools with ISO blades and long welded PCD cutting edges.

The milling product field of MAPAL is represented by these two tools.

milling

Each milling operation is equipped with suitable tools: solid carbide end mills, milling cutters with PCD end cutting edges, and milling cutters with replaceable ISO cutting edges. In addition to common machining types, MAPAL also covers special processes such as circular milling, rotary milling, or spiral milling.

These three types of fixtures symbolize the broad product range of clamping technology.

clamp

When using tools, the connection between the tool and the machine spindle plays a central role in the clamping technology. MAPAL provides an interface for each application to ensure the required performance, concentricity, and change accuracy of the tool.

The turning product area of MAPAL is represented by the turning bracket and turning plate.

rotate

MAPAL focuses on using PcBN cutting materials for hard turning. The specialized tool system and various standard blades are supplemented by HSK-T rotating fixtures. They make it possible to utilize the advantages of HSK interface on lathes.

This complex tool represents the control product area of MAPAL.

rudder

The actuation tool represents the greatest potential for rationalization and optimization in complex contour, non cylindrical hole, plane, and groove machining. They are used for full machining of special machine tools or flexible machining centers.

The adjustment, measurement, and output parts are shown in the figure.

Adjustment, measurement, and distribution

In modern production facilities, storage systems and high-precision measurement equipment are used. Through MAPAL's products, customers have an integrated modular system to cover this surrounding area.

This image symbolizes the service department of MAPAL.

service

In the metal processing industry, the focus is on process costs. If you want to control them, you must understand all the processes. MAPAL provides tailored and thoughtful service support for various stages and fields of production.

With its innovative strength and continuous investment in research and development, MAPAL is able to quickly and flexibly implement forward-looking issues. For example, the company initially focused on future industries such as electric mobility, or the opportunities brought by additive manufacturing or digitization.

Addressing the challenges of today's future

Mega trends are an important driving force for innovation. Innovative issues such as energy efficiency, resource conservation, or changes in the transportation sector are creating demand for modern tool technologies. In order to always keep up with the pulse, MAPAL attaches great importance to continuous research and closely coordinates with customers, partners, and institutions.

At present, the transformation of the automotive industry is receiving high attention. The transition away from internal combustion engines is of particular concern to precision tool manufacturers. Thanks to close cooperation with automobile manufacturers and suppliers, MAPAL provides comprehensive solutions for early processing of motor components.

The tablet computer with production parameters symbolizes MAPAL's innovative strength.

Digitization creates transparent processes

Digitization imposes special requirements on companies both internally and externally. Digital MAPAL company is an internal perspective. In order to provide better customer service and become a more reliable partner through higher transparency, consistent data, and global standards. The digital network of enterprises along the value chain has also created new products and services. MAPAL invested in this field early on and developed an open digital cloud platform for collaborative data management and convenient access to the digital world. Through c-Com GmbH, the company has now been spun off.

The additive manufacturing grip represents MAPAL's innovative advantage.

Identify opportunities and implement them with courage and foresight

In the history of MAPAL, the courage and foresight of entrepreneurs have repeatedly brought technological advantages in the field of innovation. For example, MAPAL is a company in the industry that has introduced selective laser melting technology on a large scale. The new possibilities of tool design and production have broken boundaries and opened up new creative freedom. Nowadays, selective laser melting has become an excellent supplement to processing and production.

To ensure global standardization and excellent production, MAPAL continues to invest in machinery, systems, and NC projects; In the field of quality assurance and certification; In terms of employee training and continuing education. The manufacturing process is always standardized to ensure that MAPAL products are supplied with equally high quality worldwide.

At MAPAL, customer proximity is not just a buzzword, but an important component of corporate identity. After all, only by maintaining regular eye contact can we have a detailed understanding of the customer's processes and the challenges of the industry and market. And based on this, implement new improvements. This is exactly the philosophy represented by over 450 technology oriented on-site service employees worldwide.

Close to customers - globally

MAPAL ensures equal and close dialogue with customers through a tight global sales network, and identifies customer needs as early as possible. For this purpose, MAPAL has direct subsidiaries in 25 countries. In addition, MAPAL products are also sold in 19 other countries through professional sales representatives.

The MAPAL network is establishing a solid foundation in Germany. Around MAPAL Group's headquarters in Allen, there are eight other technologically advanced tool solution centers. As validated experts in their respective fields, the capability center ensures high-level production, supports regional sales, and is responsible for transferring professional knowledge and expertise to various branch offices.

German MAPAL hydraulic clamping device