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instrumentb2b>Solution>Overall solution for freeze-drying royal jelly
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Zhongsilifu (Tianjin) Biotechnology Co., Ltd

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Formula design for freeze-drying royal jelly

1. Core formula composition

ingredient

Function and Function

Recommended ratio

Precautions

Fresh royal jelly

Main raw materials, providing active ingredients(10 -hda.Protein, vitamins)

80%~90%

Fresh collection is required (acidity)≤53 mL/1N NaOH)

trehalose

Low temperature protectant, maintains protein structure and enzyme activity

5%~10%

Compound with mannitol can increase the glass transition temperature

maltodextrin

Filler, improve the structure of freeze-dried cake, prevent collapse

3%~5%

DEvalue10~15Avoid moisture absorption

ascorbic acid

Antioxidants, inhibit lipid oxidation and color deterioration

0.1%~0.3%

With citric acid(0.05%)Collaborative efficiency enhancement

lecithin

Natural emulsifiers enhance solubility and dispersibility

0.5%~1%

Avoid contact with metal ions to prevent degradation

2. Formula optimization validation

orthogonal experimental design: With10 -hda.Select the optimal ratio based on retention rate and appearance of freeze-dried cake (without collapse or cracking).

Accelerated stability testing:40℃/75% RHStorage under conditions3Month by month, detect changes in active ingredients(HPLCThe law).

Design of freeze-drying process curve for royal jelly

1. Pre freezing stage

Quick freezing strategy:

pre-freezing temperature:-45℃Ensure vitrification below.

降温速率:1℃/min(Avoid large ice crystals damaging cell structure).

annealing treatment: In-25℃insulation2Hour by hour, optimize ice crystal distribution.

2. Sublimation drying (one-time drying)

parameter

set value

key control points

隔板温度

-40℃ →-10℃(Gradient heating)

heating rate0.3℃/hTo avoid exceeding the collapse temperature(Tc)

真空度

50~100 Pa

Cooperate with the temperature of the cold trap(≤-55℃)Ensure efficient sublimation

duration

20~24hour

Pressure Rise Test(ΔP<5 Pa/30min)Determine the endpoint

3. Analysis drying (secondary drying)

parameter

set value

key control points

隔板温度

25℃→35℃(Gradient heating)

heating rate0.2℃/minTo prevent local overheating

真空度

10~30 Pa

Maintain high vacuum to promote desorption of bound water

duration

6~8hour

Residual moisture≤3%(Karl Fischer method)