Fully automatic hydraulic inlay machineWith its efficient, precise, and automated characteristics, it is mainly suitable for fields such as metallographic analysis, materials science research, industrial quality control, electronic component testing, and geological ceramic analysis. Its core value lies in embedding small, irregular, or edge protected samples into standardized specimens through thermosetting resin, which facilitates subsequent grinding and microscopic observation.
Fully automatic hydraulic inlay machineSpecific application scenarios and advantages analysis:
1. Metallographic analysis field
Application scenarios: Observation of metallographic structure, hardness testing, and failure analysis of metal materials (such as steel, aluminum alloys, titanium alloys, etc.).
Advantage:
Standardized sample preparation: Small or irregular metal samples (such as fractures, thin sheets) are embedded into a uniform size for easy handheld and subsequent grinding and polishing.
Edge protection: prevents the loss of tissue information due to edge damage during the grinding and polishing process of the sample.
Efficient batch processing: For example, the KHC-3000 model can simultaneously embed 2 samples and complete a batch in 6 minutes, greatly improving laboratory efficiency.
2. Materials Science Research
Application scenarios: Microstructure research of new materials such as composite materials, ceramics, and polymer materials.
Advantage:
Complex sample adaptation: Adapt different shaped samples through customized molds (such as φ 22, φ 45), and support special embedding processes for hollow or fragile samples (such as pressing first and then heating).
High precision control: The hydraulic system provides pressure regulation from 0-300Bar, with a temperature range of 0-200 ℃, ensuring that the resin is fully immersed without damaging the sample.
Process reproducibility: capable of storing 200 sets of process formulas (such as KYXQ-3000), supporting experimental data traceability and repeated verification.
3. Industrial quality control
Application scenarios: Batch testing in industries such as automotive parts, aerospace materials, and electronic components.
Advantage:
Quick sample preparation: For example, the Shanghai Metallographic ZXQ-2S model can complete a sample in 8 minutes, meeting the production line's pace requirements.
Automated operation: functions such as one click start, automatic cooling, and sample ejection reduce manual intervention and minimize operational errors.
Durable design: Industrial grade hydraulic system and high-power heating module (such as HYXQZ-2 with a power of up to 4.5KW) support 7 × 24-hour continuous operation.
4. Electronic component testing
Application scenarios: Cross section analysis of small components such as printed circuit boards (PCBs), semiconductor chips, connectors, etc.
Advantage:
High resolution sample preparation: By precise temperature control (such as 100-200 ℃) and pressure (such as 50-350 bar), resin shrinkage or bubble formation is avoided, ensuring a smooth cross-section.
Compatibility: Supports thermosetting and thermoplastic resins, adapting to the inlay needs of different materials (such as epoxy resin for high wear resistant samples).
5. Geological and Ceramic Analysis
Application scenario: Microstructure research of mineral, rock, and ceramic samples.
Advantage:
Large size sample processing: optional with a diameter of 50mm mold, suitable for large section embedding of geological samples.
Low temperature control: For thermosensitive samples (such as certain minerals), a low-temperature embedding process (such as below 120 ℃) can be set to avoid phase transition.