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ECL4002 Multifunctional Cable Identification Instrument User Manual
Date: 2022-04-18Read: 4

ECL4002 Multi functional Cable Identification DeviceAlso known as cable identification device, multifunctional cable identification device, and intelligent cable identification device, it is designed for power cable engineers and cable workers to solve technical problems in cable identification. Users can accurately identify one of the target cables from multiple cables through the instrument, avoiding serious accidents caused by accidentally sawing live cables. Cable identification starts from the operation at both ends of the cable, and it is necessary to ensure the accuracy of the double numbering at both ends of the cable. This instrument design adopts PSK technology combined with precise algorithms. No matter how reliable the memory of on-site staff is, it cannot replace the recognition of professional instruments. This product has functions such as live cable identification, power-off cable identification, AC current testing, and AC voltage testing. It consists of a transmitter, a transmitting current clamp, a receiver, and a receiving flexible current clamp.

Transmitter: When identifying live cables or power outage cables, it transmits signals to the target cable. It is equipped with a high-capacity rechargeable lithium battery, automatic impedance matching, and fully automatic protection. The transmitter adopts an integrated specialized toolbox design, using polypropylene plastic as raw material and adding new composite fillers for one-time injection molding. It has low density, strength, rigidity, hardness, wear resistance, heat resistance, and insulation performance. Its box can withstand a pressure of about 200kg. The main unit's large LCD displays the remaining battery power in real time, with white backlight and dynamic indication of the transmission signal, making it clear at a glance.

Launch clamp: When identifying live cables, the launch clamp couples the signal emitted by the transmitter to the target cable. The clamp size is Φ 120mm, and the launch clamp has directionality. The launch signal flows in the direction indicated by the arrow on the launch clamp.

When conducting live recognition, a clamp coupling is used to output pulse current, emitting four frequencies: 625Hz, 1562Hz, 2500Hz, and 10kHz. The target cable (which is a three core armored cable) is coupled to the target cable through the transmission clamp, injecting a composite pulse current signal into the cable core. The pulse current generates an electromagnetic field around the target cable for detection and recognition by the receiver and flexible current clamp; Due to the directional nature of pulse current, detection also has directionality.

When identifying power outages: a direct output pulse current is used to inject a pulse encoded current signal into the cable core, which generates an electromagnetic field around the target cable for the receiver and flexible current clamp to detect, decode, and identify; Due to the directionality of current, detection also has directionality.

Receiver: It is a handheld device with a 3.5-inch color LCD screen, built-in high-speed microprocessor, and precise algorithm to recognize and decode the pulse encoded current signal of the transmitter. It also has a signal strength calibration function to display signal strength and detection results, which is exquisite and intuitive; The dynamic display of colored scale bars is clear at a glance, with a √ mark indicating successful cable recognition and a X mark indicating non target cables. It can quickly and automatically identify target cables. At the same time, the voltage range can be tested from AC 0.00V to 600V (50Hz/60Hz), the AC current range can be measured from AC 0.00A to 5000A (50Hz/60Hz), and the current frequency can be measured from 45Hz to 70Hz.

Flexible current clamp: It is a Rockwell coil with excellent performanceThe transient tracking capability can quickly identify the pulse encoded current generated by the transmitter, suitable for thick cables or irregularly shaped conductors. The inner diameter of its clamp is about 200mm, and it can clamp cables with a diameter of less than 200mm without disconnecting the measured line. It is a non-contact measurement that is safe and fast.

Special reminder: This cable identification device has both live cable identification and power-off cable identification functions. When identifying power-off cables, it is strictly prohibited to connect them to live cables. The identification of live cables is only applicable to three core armored cables. When identifying, the transmitting clamp and receiving clamp cannot be mixed, and the input signal direction must be consistent.

ECL4002 Multi functional Cable Identification DeviceBenchmark conditions and working conditions

Influence quantity

Benchmark conditions

working conditions

Remarks

ambient temperature

23℃±1℃

-10℃~40℃

/

Environmental Dampness Crossing

40%~60%

<80%

/

Tested voltage, current, frequency

50Hz±1Hz

45Hz~70Hz

When testing voltage and current

Receiver operating voltage

7.4V±0.5V

7.4V±1V

/

Operating voltage of transmitter

11.1V±0.5V

11.1V±1.5V

/

External electric and magnetic fields

Should be avoided

Location of the tested cable

The tested cable is located at the approximate geometric center of the flexible current clamp

Transmitter specifications

Function

Transmit composite pulse frequency current signal, display remaining battery voltage, and dynamically indicate transmission status

power supply

11.1V large capacity rechargeable lithium battery, can work continuously for about 8 hours when fully charged

output method

Clamp coupling during live recognition; Direct output during power outage identification

transmission frequency

625Hz, 1562Hz, 2500Hz, 10KHz (during live recognition), adjust the transmission frequency by pressing the up and down arrow keys

Pulse voltage

500V (during power outage identification)

Pulse current

Maximum 5A (depending on the size of the circuit resistance)

pulse frequency

Once per second

pulse width

2ms

Test line length

3 meters, with crocodile clip, 1 red and 1 black clip each

Launch clamp size

Length, width, and thickness: 320mm × 180mm × 35mm

Launch caliper inner diameter

φ125mm

Launch clamp wire length

3m

Grounding pin size

Length, width and thickness 225mm × 100mm × 10mm

Transmitter size

320mm×275mm×145mm

display mode

Large LCD real-time display of remaining battery voltage with backlight

LCD size

Length and width 128mm × 75mm; display area 124mm × 67mm

outer packaging dimensions

Length, width, and height: 400mm × 245mm × 335mm

Operating Temperature

-10℃~40℃

Storage conditions

-20 ℃~50 ℃, ≤ 95% RH, no condensation

backlight control

Yes, white backlight

Operating Temperature

-10℃~40℃

Storage conditions

-20 ℃~50 ℃, ≤ 95% RH, no condensation

Instrument quality

Transmitter 2.5kg; transmitter clamp 1.12kg; total weight 4.44kg (including receiver)

battery level

When the battery voltage is below 9.65V, the low battery voltage icon is displayed, reminding to charge the battery; When the voltage drops below 9.5V, the device automatically shuts down

Charger

12.6V DC charger

Charging port

Circular charging interface, DC identification

Stress resistance

The transmitter adopts an integrated specialized toolbox design, and the box can withstand a pressure of about 200kg

Voltage resistance

AC 3700V/rms (before the top and bottom of the instrument box)

electromagnetic properties

IEC61326(EMC)

Refer to safety regulations

IEC61010-1 (CAT III 300V, CAT IV 150V, Pollution Level 2)

Receiver specifications

Function

Identification of live cables and power outage cables; Measurement of AC voltage, current, and frequency

power supply

7.4V large capacity rechargeable lithium battery, USB charging interface, can work continuously for about 6 hours when fully charged

Rated current

About 300mA max

display mode

3.5-inch true color LCD screen display, color icon indication

Signal calibration

Yes, calibrate the transmission signal. One of the conditions for successful identification is that the percentage of current between the received signal and the transmitted signal is between 75% and 135% of the calibration value

After calibration, the test frequency and amplification factor cannot be changed, otherwise recalibration is required; Testing different cables requires recalibration

Direction recognition

Yes, the direction of the transmitting clamp, receiving clamp, and loading signal must be consistent, which is one of the conditions for successful recognition

Cable identification successful

Green checkmark icon indicates (√)

Non target cable

Red orange cross icon indication (×)

Receiver size

Length, width, and thickness 207mm × 101mm × 45mm

Flexible current clamp

Approximately 630mm in length, with a wire diameter of 6mm or 12.5mm

inner diameter of the coil

200mm (larger diameter can be customized according to needs)

lead length

Flexible current clamp lead length: 2m

Voltage testing line

1m in length (1 red and 1 black)

Testing Scope

Power outage identification: The coil can detect pulse signals with circuit resistance ranging from 0 Ω to 10k Ω; When the resistance of the detection circuit is 10k Ω, it is necessary to ensure that the battery level of the transmitter is above 11V (usually up to a cable length of 0-10 kilometers, mainly determined by the grounding resistance and cable resistance)

Live recognition: The coil can detect pulse signals with circuit resistance ranging from 0 Ω to 200 Ω; When the resistance of the detection circuit is 200 Ω, it is necessary to ensure that the battery level of the transmitter is above 11V (usually up to a cable length of 0-5 kilometers, mainly determined by the grounding resistance and cable resistance)

range

AC voltage: 0.00V~600V (50Hz/60Hz)

AC current: 0.00A~5000A (50Hz/60Hz)

Current frequency: 45Hz~70Hz

accuracy

AC voltage: ± 2% ± 3dgt

AC current: ± 2% ± 3dgt

Current frequency: ± 2% ± 3dgt

Identify signals

Color signal amplitude and digital display

Detection rate

About once per second

Gain adjustment

In the testing interface, press the left and right arrow keys to adjust the signal amplification factor, and the signal amplitude bar is best at 10-100

backlight control

Under the startup function selection interface, press the up and down arrow keys to adjust the LCD backlight brightness

Auto Shutdown

After about 30 minutes of startup, the instrument panel automatically shuts down to reduce battery consumption

battery voltage

When the battery voltage is below 6.5V, the low battery voltage icon is displayed, reminding to charge the battery

Charger

9V DC charger

Charging port

USB charging port

Operating Temperature and Humidity

-10℃~40℃; Below 80% Rh

Storage temperature and humidity

-10 ℃~50 ℃, ≤ 95% RH, no condensation

Receiver quality

Current clamp 172g; receiver 370g (with battery)

Voltage resistance

AC2000V/rms (before the front and rear ends of the casing)

Suitable for safety regulations

IEC61010-1 CAT III 600V, IEC61010-031, IEC61326, Pollution Level 2