The dual tilting reaction kettle integrates two independent reaction units into the same equipment framework through an integrated design. Each reaction unit is equipped with an independent stirring, heating/cooling, and control system, which can simultaneously conduct experiments or production under different process conditions, significantly improving equipment utilization and production efficiency. Its core advantages lie in:
1. Integrated design optimizes space and efficiency
The dual structure adopts a modular layout, with two reaction vessels sharing the same base and transmission system, reducing the footprint by more than 30%. The independent control unit supports synchronous operation of different temperature, pressure, and speed parameters. For example, in the pharmaceutical industry, drug synthesis and crystallization processes can be carried out simultaneously, shortening the production cycle by 50%. The equipment material is usually S31603 stainless steel or Hastelloy alloy, with corrosion resistance that meets harsh working conditions such as strong acids and alkalis.
2. Overturning and discharging mechanism to solve the problem of viscous materials
The tilting structure achieves 270 ° stepless tilting through a worm gear transmission system, coupled with a large-diameter discharge port design, which can discharge high viscosity materials (such as polymer melts and paste like foods) with a residual amount of less than 0.5%. The overturning process is driven by hydraulic or electric push rods, with adjustable tilting speed (0.5-5 °/s) to avoid material splashing and equipment impact. For example, in paint production, the combination of overturning discharge and vacuum suction system can shorten the cleaning time from 2 hours to 20 minutes.
3. Multi level security protection system
The equipment is equipped with a dual redundant system of mechanical seal and packing seal, with a leakage rate of less than 1 × 10 ⁻⁹ Pa · m ³/s, meeting GMP and ATEX explosion-proof standards. In terms of pressure protection, a triple safety valve group (working valve, bursting disc, remote relief valve) is adopted, which can withstand a design pressure of 10MPa. The temperature control accuracy reaches ± 0.5 ℃, and the stability of the reaction conditions is ensured through the coordinated work of the thermal oil jacket and the electric heating rod.
4. Intelligent control integration
The PLC control system supports functions such as multi-stage program temperature rise and mixing gradient variable speed, with a data recording frequency of up to 10 times per second, and can generate electronic batch records that comply with the FDA21CFRPart11 standard. The remote monitoring module achieves real-time feedback of device status through 4G/Wi Fi, with an accuracy rate of over 95% for fault warning.