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Wuhan Shangce Testing Equipment Co., Ltd

  • E-mail

    whsc@suncek.com

  • Phone

    13995654007

  • Address

    No. 9 Shanhu Road, Jiangxia District, Wuhan City

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Technical Agreement for Electric Heating Aging Room
Date: 2018-08-09Read: 0

In order to meet the production aging process requirements of the company's filters and other products, it is necessary to purchase an electric heating aging room. After friendly negotiations with Wuhan Shangce Testing Equipment Co., Ltd., the following "Technical Agreement for Electric Heating Aging Room" (draft) has been reached for mutual compliance:

1、 ForSatisfying the productoldChemical testing requirements,electric heatingAging ChamberThe equipment shouldMeet the following requirementscountryHome Standard Requirements:

1. GB 10592Technical conditions for high and low temperature test chambers

2. GB 2423.2 Environmental Testing for Electrical and Electronic Products Part 2: Test Methods

Experiment B: High temperature

3.JB/T5520 Technical Conditions for Drying Oven

4. GB8624 Classification of combustion performance of building materials and productsAlevelregulation

5. GB50243 Code for Acceptance of Construction Quality of Ventilation and Air Conditioning Engineering

reference image

2、 Main configuration and technical parameters of electric aging room

quantity

1 unit

studio

Net dimension

3200 (width) × 2500 (depth) × 2000 (height) mm

guide rail

Four guide rail slots are arranged side by side for two trolleys (sample racks) to enter and exit. Note: The guide rail groove is level with the ground.

maintenancethroughthe Way

workIn the middle of the studiopre-stay1000mm maintenancethroughthe Way.

peripherybox

size

Not exceeding 4000 (width, including control cabinet size) x 3000 (depth) x 2800 (height) mm.

Note: The net height of the entrance space for purchasing is 4300 mm.

observeCheck the window

rootAccording to the position of the trolley, install observation windows at appropriate locations on the box to facilitateYu NengObserve the operation of all productsAccording toTrolley and test samplessizeDetermine the position of the observation window).

photobright lamp

preventtide、explosion-proofAnti glare and high temperature resistance.

boxbodyYancolor

shallowgrey

structural strength

Transportation, lifting, installation orSecondary relocationDuring the process, there will be no deformation or damage to the aging room due to product strength issues.

Box system structure

working principle

The hot air in the studio is sucked in by the top fan of the studio, enters the left and right air ducts through the guide plate, exchanges heat with the heaters in the air ducts on both sides, and is directly blown out from the bottom of the air ducts on both sides. After heating the workpiece, it is sucked in by the top fan of the studio, forming a continuous hot air cycle.

structural form

Integrated production, with the bottom flush with the ground, making it convenient for the trolley to enter and exit.

Opening method

Both sides open the door, but it does not automatically rebound after opening,installed inboxBody widthFace oneside(3200mm).

Door structure

The door lock adopts a handle locking adjustable structure, and the material is cast steel chrome plated;

Protective buffering measures to prevent excessive impact of door opening force from causing deformation and damage to the door or box body

The door panel is made of δ 2mm cold-rolled steel plate, which is welded after rust removal and rust prevention treatment. The reinforcement inside the door is welded with angle steel

The door needs to be sealed to prevent temperature dissipation.

shell

Made of δ 1.5mm cold-rolled steel plate, with temperature resistance and rust prevention treatment.

inner liner

Made of 201 stainless steel plate

skeleton

Made of channel steel and angle steel, with temperature resistance and rust prevention treatment.

bottom

Made of channel steel, with temperature resistance, rust prevention, and moisture resistance treatment.

Technical Specifications

power supply

3P+N+PE 380V 50Hz

workAs a power source

Allowable voltage

fluctuation range

AC 380V±10%

temperature

tunesectionscope

Room temperature~75 ℃,Continuous temperature regulation, adjustStep by StepFor 1.

Temperature fluctuation in the laboratory

≤±1℃

Laboratory temperature stability

±1℃

Uniformity of laboratory temperature

± 2 ℃ (referring to high operating temperature empty box test)

laboratory

heating rate

Room temperature to 75 ℃ for less than 20 minutes

noise

≤65dB

heating power

20kW

Air duct system

constant temperature control

Forced ventilation internal circulation, balanced temperature regulation method

hot wind

cycle mode

The circulation system adopts a circulating fan and a matching air duct for circulation, ensuring uniform temperature in the testing area and no temperature dead corners.

hot wind

Air outlet method

The lower air outlets on both sides of the studio and the air outlet of the porous adjustment plate

airflow volume

control

Block type porous regulating plate controls the air output of each part

Return air method

Multi porous air distribution plate at the top of the studio for return air

fan

Multiple circulating fans are used, with a noise level of 65dBbelow

fan control

Fan control system, capable of manual/automatic conversion

Exhaust control

Timed interval fully automatic exhaust, with manual/automatic switching capability

heating system

heater

Using electric heating, with a three-year warranty .

heating control

PID(Temperature module)+SSR(Solid state relay) drive control,It has no contact, no mechanical moving parts, no sparks, no movement noise, and is resistant to vibration.

heater

position

The heating chamber is located in the air ducts on both sides of the studio

Box insulation

insulation layer

thickness

The box thickness is 80-100mm, and the door thickness is 110mm

thermal insulation material

Good insulation performance, non combustible.

Temperature rise on the surface of the box

The surface temperature rise of the box is ≤ room temperature+10 ℃

Workpiece trolley system

Car size

700 (width) x 2000 (depth) x 1100 (height) mm, divided into two layers, with the bottom layer being 400mm above the ground and the layer height being 700mm. (Note: The dimensions of the test sample per unit are 670 (width) x 670 (depth) x 300 (height) mm, with each layerput2 units for testingProduct, place each car4 unitsTest sample.)

Car material

201 stainless steel.

Car structure

Square tube welding, without adding layer boards between layers.

Vehicle load capacity

Load capacity per layer ≥350kg, Each vehicle has a total load capacity of ≥700kg。

walking style

Can be manually and electrically pulled

TaiwanNumber of vehicles

2 vehicles

electric control system

Control box

Set up a wall mounted control boxPlaced on the right side of the box(According to the on-site layoutmoreover(To be determined again).

Measurement and Control System

Touch screen operation, PID automatic adjustment, automatic display and recording of program start date, time, curve, etc

alarm system

soundLight alarm

biographysensor

type

Pt100

guarantee

protect

be

unify

match

place

1. Overtemperature protection whenboxIf the internal temperature is abnormal, an audible and visual alarm will be triggered, and the heating power will be automatically cut off;

2. Motor overcurrent protection Prevent motor burnout and tripping;

3. Electric heater overcurrent protection Prevent short circuits in electric heaters;

4. Motor and heating interlock device First blow air and then heat it up to prevent the electric heater from burning out;

5. Control circuit protection Prevent short circuits in the circuit that may cause accidents;

6. Air switch Capable of overload, short circuit, and leakageElectrical protection function;

7. HavingPhase loss protection function;

8、Equipped with a smoke detector probe,Sound and light alarm, and automatically cut off the heating power supply;

9CanProvide the type of alarm.

Attachment Instructions

intake valve

Equipped with a multi blade manual intake valve, the intake volume can be manually adjusted as needed.

electricityCable hole

Ø50mm1 hole,Ø30mmOne hole.

lifting appliance

Four lifting devices are installed at the bottom, which can be retracted internally. The lifting equipment will not cause damage to the box during lifting. Provide 1 set of lifting equipment.

external connection

exhaust pipe

Reserve flange interface.

The vulnerable parts inside the equipment (such as heaters, temperature and humidity sensors) should be easy to replace

Technical Documentation

random materials

1. Two sets of user manuals for the aging room (including user manuals for major purchased components);

2. List of consumables, main components, and electrical components of the equipment;

3. One set of quality certification documents for the entire machine and major purchased parts;

4. A list of major component suppliers.

design drawings

drawing

And equipment

factory data

1. Drawings such as front view, front sectional view, left view, and related equipment installation foundation diagram;

2. Two sets of electrical schematics and two sets of electrical wiring diagrams;

3. Equipment qualification certificate;

4. Equipment inspection report;

5. Certificate of conformity for main electrical components and accessories.

Electrical component installation standards

1. All motors, electrical devices, and all control instruments, electrical components, wiring terminals, wiring blocks, and junction boxes inside the electrical control cabinet must have numbered identification, be reliable and clear, and correspond to the electrical schematic diagram, electrical layout diagram, and electrical component list;

2. All wires and cables inside the electrical control cabinet are labeled with numbers and correspond to the electrical schematic diagram, layout diagram, and component list;

3. All wire heads are securely crimped with suitable wire ears and insulated with suitable sleeves. The numbers printed on them by the marking machine are clear and not easily detached, and all wire head numbers correspond to the electrical schematic and wiring diagram;

4. High temperature resistant wires are used for high temperature parts;

5. All motors, electric heating elements, and exhaust valves are securely installed. All other components are securely installed;

6Components that require maintenance muststayThere is sufficient operating space;

7All metal components must be reliably connected to the ground,And there is a main grounding pile for external grounding;

8. The equipment has a factory nameplate, and the content of the nameplate must be consistent with the contract and technical agreement;

9. Provide detailed design drawings of the power supply incoming cabinet (including cabinet mechanical diagram, electrical schematic diagram, and primary and secondary circuit diagram).

Nameplate parameter table

Product Name

temperature fluctuation

Product Model

Equipment weight

Temperature regulation range

Interior dimensions

Total equipment power

outer box dimensions

heating power

Serial Number

Temperature Uniformity

Manufacturing Date

Temperature stability

manufacturer

3、 List of main accessories and electrical components

serial number

Component name

manufacturer

quantity

1

electric heating tube

2

motor

3

fan

4

Main control temperature instrument

5

Overtemperature alarm instrument

6

SSR Solid State Relay

7

Controller system

8

Temperature sensing element PT100

9

circuit breaker

10

AC contactor

11

intermediate relay

12

toggle button

Note:Matters not covered shall be handled in accordance with JB/T5520Technical conditions for drying boxStandard execution.

4、 Product Service

1)Pre sales service

1. Provide consulting services to the demand side on issues related to the structure and configuration of aging rooms;

2. Assist the demand side in making a reasonable layout based on the actual situation of the workshop.

2)Equipment installation and debugging

After signing the installation contract, design the equipment foundation diagram based on the actual building conditions of the buyer's workshop and submit it to the buyerProvide technical support,The user is responsible for the basic construction of the workshop.

After the equipment arrives at the buyer's site and the civil engineering is ready for installation, the buyer will send a "work contact letter" to Shangce. At that time, the supplier will arrange installation personnel to go to the buyer's residence for installation and commissioning.

3) Training

The training will be conducted on-site by the demand side, with full cooperation between the supplier's debugging personnel and the demand side's operators, to enable each operator to have the ability to use and maintain the equipment.

4) After sales service

From the date of self trial operation of the equipment, the supplier shall provide free maintenance work for a period of 24 months.

2. The supplier shall provide technical support for the equipment free of charge during its use.

Buyer:

Representative signature:

Date:

Supplier: Wuhan Shangce Testing Equipment Co., Ltd

Representative signature:

Date: