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Instructions for cardboard packaging testing machine and simulated transportation vibration testing platform
Date: 2017-02-10Read: 0

Simulated transportation vibration test bench

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Preface

Thank you for purchasing our company's simulated transportation vibration test bench

This manual provides detailed instructions on installation, operating procedures, maintenance methods, and usage precautions.

Please carefully read this user manual and follow the prescribed procedures to ensure smooth operation and use every time. Please remember the precautions, which can prevent the machine from malfunctioning due to improper human operation. Proper maintenance methods can extend the lifespan of the machine.

All types of products from our company undergo strict quality control inspections before leaving the factory. You can use them with peace of mind. If you have any difficulties, please contact our agents or notify our company directly.

eye record

1Purpose and Characteristics

IITechnical performance

IIIStructure

4Installation site requirements

5Preparation work

VIInstructions for use

7Maintenance instructions

8Free service content

***Guidelines for using the vibration table for simulating automobile transportation***

3 Usage and characteristics:

Simulated transportation vibration test bench,Also known as simulated transportation testing machine, it is widely used for testing and experimenting on the packaging of toys, electronics, furniture, gifts, ceramics, packaging and transportation products. The simulated transportation vibration test bench is manufactured according to the transportation standards of the United States and Europe, and meets the transportation standards of Europe and America,Affordable and high-quality. The digital instrument displays the vibration frequency, and the sample clamping adopts a rail guide type, which is convenient and safe to operate. The testing machine is equipped with vibration reducing rubber, which runs smoothly and has low noise.

4 Technical performance:

a)Speed:100-300Revolutions per minute;

b)Amplitude: 25.4mm±3%;

c)Load capacity: 100Kg;

d)Effective itinerary: 1.1M*1.2M;

e)Time limit: 0-99 hours and 99 minutes adjustable;

f)Power:1HP;

g)power supply220V/50Hz;

5 Structure:

a)The speed controller adopts LCD digital display;

b)The table of the transportation vibration testing machine is made of immortal steel, with a smooth surface and a strong fit with the table, which is not easy to fall off;

c)The angle steel for control cabinets, test fixtures, and fixed stainless steel countertops are all electrostatically sprayed on the inner and outer surfaces, causing rusting;

6 Installation site requirements:

a)The distance between adjacent walls or other machinery is greater than 60cm;

b)To ensure stable performance of the testing machine, a location with a temperature range of 15 ℃ to 30 ℃ and a relative humidity not exceeding 85% should be selected;

c)Avoid sudden changes in the environmental temperature of the installation site;

d)It should be installed on a horizontal ground (a level should be used to confirm on the ground during installation)

5It should be installed in a place without direct sunlight;
6. It should be installed in a well ventilated area;
7. It should be installed in a place away from combustibles, explosives, and high-temperature heat sources;
8. It should be installed in a place with less dust;
9. Install as close as possible to the power supply, this machine
220V.

7 preparation:

1Confirmation of power and grounding wires, whether the power wires are properly connected according to specifications and properly grounded;

IIThe machine is installed on a horizontal surface

IIIAdjust the clamping of the sample, place the sample evenly in the adjusted guardrail device, fix the clamping of the test sample, and apply appropriate clamping force to avoid damaging the test sample.

8 Instructions for Use:

a)Place the product to be tested in the middle of the workbench,

b)Loosen the black plum blossom handle, secure the product to be tested, and then tighten all screws on the plum blossom handle;

c)Check if the device has collided with other objects (there must be some around)0.5Mi to1The space of meters;

d)Turn the speed regulator knob to the lowest position;

e)Connect an appropriate power source:220V/50HzAt this time, the monitor is powered on and the entire machine is in standby mode;

f)rootAdjust the time relay according to the product testing time requirements,

g)After everything is ready,Press the start button, turn the governor knob, and adjust it to the desired speed (usually the test speed is:100-300Transfer)

h)When the machine runs for the set time, it will automatically stop and be in standby mode,

i)After completing the work, disconnect the power switch and remove the test sampleRecord the test data,

j)Organize the machine and secure the guardrail.

9 Maintenance instructions:

a)After each use of the equipment, cleaning work should be done inside and outside the equipment;

b)Regular attention should be paid to anti-corrosion measures for the spray coating of equipment to prevent corrosionrust preventive oil

c)The testing machine should be regularly lubricated with lubricating oil for its transmission parts after long-term use,

4The motor needs to be regularly inspected and cleaned. There should be no dust accumulation on the motor housing that affects the normal operation of the motor. If there is a special sound during operation and the surface temperature is abnormal (temperature greater than 70 ℃), the motor should be stopped immediately for inspection. If the bearing is damaged, it should be replaced in a timely manner; If the fasteners of the motor seat become loose and cause displacement, they should be reset; If there is a lack of lubricating oil, calcium sodium based grease can be used for lubrication;

5、Please do not disassemble or assemble electrical components and equipment parts at will, in order to avoid damaging the electrical control circuit and causing equipment malfunction that affects its performance;

6When storing and using equipment, there should be no flammable, explosive, or corrosive substances around;

7Please have a dedicated person operate, use, and maintain the precision instruments of this machine;

8、 Troubleshooting

Fault situation

Possible reasons

exclusion method

lTurn on the main power switch, but there is no display on the screen. Press the start button, but the motor doesn't turn either

lPower supply equipment or line failure

lInsurance tube melting and breaking

lSwitch damage

lPlease have an electrician repair the power supply equipment

lIdentify the cause of the malfunction and replace the fuse tube

lReplace the switch

l

lTurn on the main power switch, but there is no display on the screen.

lThe fuse of the display screen is burnt out.

lThe power button is damaged

lline fault

lReplace the fuse

lReplace the button

lContact our customer service department for maintenance

lTurn on the main power switch, the display screen shows, press the start button, the motor does not turn

lMotor malfunction

lline fault

lReplace the motor

lPlease have an electrician repair the circuit

Nine*

1.*Matters

The free service period of this testing machine is one year from the date of manufacture (consumables are not included in the free scope, excluding travel expenses).

2.The main proof of free service

When there is a dispute over service matters, we mainly rely on the "Instructions" issued by our company as evidence.

Note:1Please keep the "Instruction Manual" properly in your company. If it is lost, please contact our customer service department within one month to report it.

2If the instruction manual is altered or not stamped with our company seal, it is invalid.

3.In the following situations, even within the valid warranty period, technical or material fees may still be charged at discretion:

a)Damaged due to natural disasters and changes;

b)Malfunctions caused by user negligence or operational errors;

c)Damage caused by failure to use power supply voltage according to regulations;

d)Self dismantling and repairing resulting in damage;

e)Lending to others for use resulting in malfunction;

f)Self modification leading to malfunction;

g)Self correction leading to malfunction;

h)Improper transfer or transportation resulting in malfunction;

i)Services in remote areas.

4.Notes:

a)The speed display table cannot move,Otherwise, the consequences of parameter tampering will be borne by oneself.

b)For our company's products originally installed and used in Guangdong, if the products are moved for use outside Guangdong, regardless of whether they are within the warranty period, the transportation and travel expenses of the service personnel shall be borne by the customer.

10、 Remarks

If there are any omissions in this book that need to be supplemented or corrected, as well as if the design of the testing machine has been changed or software components have been replaced due to improvement and innovation, and the usage method must be explained separately, they are all listed in this column.

....................................................................................................................................................................

This volume is edited to assist your company in understanding its operations and precautions, so please keep it safe for necessary reference.

Our company is constantly innovating and improving our products. The examples, illustrations, and specifications in this book are based on the model types at the time of publication.

Reproduction without consent is prohibited

Guidelines for using the vibration table for simulating automobile transportation

.Purpose:Establish this standard to evaluate the impact of product vibrations during transportation


1.Instrument:Simulated transportation vibration table


2.program


4.1.Place the packaged outer box on the vibration table,Ensure that the distance between the baffle and the outer box is at least1″(2.5cm).
4.2.Adjust the vibration frequency of the shaker to(100RPM- 300RPM)±5RPM.
4.3.Packaging products require vibration2hour,Among them, the front(Or on the back)Either side/Xiang Mian(Or bottom surface)各震40minute.
4.4.After the shock box test is completed, open the box and inspect the sample.


5.General testing requirements
MatShock box time1hour


SpinShock box time1hour


TMS Shock box time2hour


JAKS Shock box time2hour


TOMYShock box time2hour


If there are no requirements from other clients, they will be tested according to the internal testing instructions.


6.Evaluation:After the shock box test, if the cartoon box is damaged or the appearance and function of the product are damaged, it is evaluated as unqualified.

 

Simulated transportation vibration test bench,Also known as simulated transportation testing machine, it is widely used for testing and experimenting on the packaging of toys, electronics, furniture, gifts, ceramics, packaging and transportation products. The simulated transportation vibration test bench is manufactured according to the transportation standards of the United States and Europe, and meets the transportation standards of Europe and America,Affordable and high-quality. The digital instrument displays the vibration frequency, and the sample clamping adopts a rail guide type, which is convenient and safe to operate. The testing machine is equipped with vibration reducing rubber, which runs smoothly and has low noise.

Simulated transportation vibration test benchTechnical performance:

a)Speed:100-300Revolutions per minute;

b)Amplitude: 25.4mm±3%;

c)Load capacity: 100Kg;

d)Effective itinerary: 1.1M*1.2M;

e)Time limit: 0-99 hours and 99 minutes adjustable;

f)Power:1HP;

g)power supply220V/50Hz;