Project Topic | Ultra Low Emission Transformation Project for Heavy Polluting Enterprises

1projectBackground

In recent years,With the advancement of the "dual carbon" target and policies such as the "14th Five Year Plan" for ecological environment protection and the "Opinions on Promoting the Implementation of Ultra low Emissions in the Steel Industry"ImplementHeavy polluting enterprises (steel, cement, electricity, coking)……）Faced with strict emission limit requirements.forTo avoid risks such as penalties and production shutdowns due to excessive emissions, and to ensure the normal operation of the enterprise,Urgently need to carry out ultra-low emission transformation, promote green transformation, and strive to obtain higher ratings in key industry enterprise performance evaluations.

2、 Overall planning

3、 Construction Goal

1. Digital Intelligence:digitalizationThe 3D model reproduces the production process, displaying real-time environmental indicators such as pollution emissions, unorganized emission control, clean transportation, as well as production capacity, energy efficiency, safety, and quality information, intuitively reflecting the effectiveness and optimization process of ultra-low emission transformation.

2. Self proven innocence:Through traceability analysis, early warning analysis, intelligent control and other processes, enterprises can quickly identify potential environmental risk issues and their causes, and effectively carry out control measures.

3. Green development:Strengthening the innovation and application of green technologies, implementing refined environmental management throughout the entire process, through these comprehensive measures, enterprises can not only significantly reduce energy consumption and emission intensity, improve environmental protection levels, enhance market competitiveness, and achieve sustainable development.

4transformationImplement

（(1)Adopting a full process solution of "source control+process governance+end of pipe compliance+intelligent monitoring":

1. Source controlOptimize production processes to reduce pollutant generation, such as using blast furnace oxygen enriched coal injection technology in the steel industry to reduce coke consumption;

2. Process governanceUpgrade key environmental protection facilities, such as adopting an integrated system of "desulfurization+denitrification+dust removal" for the steel sintering machine, installing condition monitoring equipment to monitor and control the switch status of the equipment in real time;

3. End of line compliance：Strengthen the performance of end of pipe treatment, such as upgrading wet desulfurization to ultra clean desulfurization in the power industry, and changing electric bag composite dust removal to high-efficiency bag dust removal in the steel industry;

4. Intelligent monitoring：Install real-time online monitoring system to achieve dynamic monitoring of pollutant concentration and ensure traceable emission standards.

（2） Carry out the transformation of "organized emission control+unorganized emission control+clean transportation+control platform"

1.Organized emission control：The process control of collecting, treating, and discharging waste gas generated during the production process, timely detecting and handling abnormal situations, and ensuring stable operation;

2.Unorganized emission control：By implementing a comprehensive strategy of source control, process optimization, and end of pipe management, we aim to uncover the trends behind data and achieve precise linkage and efficient operation of governance facilities;

3.Clean transportation：Managing transportation vehicles and non road mobile machinery within the factory, as well as building an intelligent access control management system, can significantly reduce pollutant emissions during transportation;

4.Control Platform：By integrating monitoring, governance, and management technologies, intelligent control of the entire production process of enterprises has been achieved, comprehensively reducing the environmental impact of enterprises and promoting green and sustainable development;

5、 Application Products

Integrated platform for ultra-low emission control and governance

Zhiyi EraThe ultra-low emission control and governance integration platform can comprehensively optimize the production and operation process of enterprises through integrated system design, intelligent governance strategies, visual data display, and remote management methods, achieving a win-win situation of environmental and economic benefits.

Ultra low emission environmental monitoring equipment

（1）Organized emission supervisionsystem

Ammonia escape online monitoring series and flue gas online monitoringEquipment, real-timeMonitoring chimney pipelinesMiddleGas concentrationIntelligent warning for exceeding standards.

（2) NoneOrganize emission supervisionsystem

Dust monitoring deviceEnvironmental Air Quality Monitor、Small Station、Online monitoring station for non methane total hydrocarbons in the environmentVisual TSPEagle eye fog cannon, explosion-proof VOCWaiting for ultra-low emission equipment, real-time and accurate captureAir pollutionData, intelligent warning for exceeding standards.

（3) Clean transportation system

Environmental access control systems, high-definition video surveillance systems, and other products are used in conjunction with the ultra-low emission clean transportation renovation project.

Intelligent inspection robot

Intelligent inspection robot supportEquipped with a multispectral detector and gas sensor, it can autonomously cruise 24 hours a day, accurately identify equipment leaks, gas leaks, and high temperature anomalies, replacing manual penetrationdangerEnhance the efficiency of accident warning in the region.

6、 Projectcase

Using case studies to make the transformation path replicable

A metal company in Shanxi province

May 2025

A material company in Shaanxi province

May 2025

A coking company in Jinzhong

July 2025

A steel company in Harbin

July 2025

A cement company in Sichuan

August 2025

Fujian Iron and Steel Company

September 2025

Transformation is not the end, but the starting point

The ultra-low emission transformation is not a one-time project, butheavy pollutionThe beginning of corporate green transformation. It not only solves the "environmental protection problem", but also teaches enterprises to "manage production with technology" and "win the market with green". As more and more enterprises join the ranks of transformation, and "ultra-low emissions" become the industry standard, we believe that heavy polluting enterprises will surely break out of the cycle of "pollution rectification re pollution" and usher in a "green efficient sustainable" tomorrow……