The Longmen automatic image measuring instrument is mainly used for quality control and precision measurement in industrial production. It adopts a gantry structure, consisting of a base, crossbeam, column, and optical measurement system, which can achieve high-precision movement and measurement over a large range, suitable for the inspection of large-sized workpieces.
working principle
The gantry automatic image measuring instrument captures tiny details of the workpiece through high-resolution CCD or CMOS cameras and optical systems. During work, the workpiece is placed on the workbench, and the crossbeam moves in the X, Y, and Z axis directions through a precision drive system. Optical sensors capture images of the workpiece, which are quickly analyzed by image processing software to obtain accurate measurement results. This process is automated, which not only improves measurement efficiency but also avoids human operational errors.
The gantry type image measuring instrument can effectively detect the contour, surface shape, size, angle, and position of various workpieces. It is mainly used for measuring the dimensions and angles of important components in assembly that are difficult or impossible to measure with calipers and angle gauges. It can also be used to take photos of certain components for analyzing the causes of defects. It is suitable for industries such as PCB boards, protective films, optical glass, electronics, large sheet metal parts, connectors, precision mechanical parts, electronic components, semiconductor components, etc., and can achieve rapid and accurate detection in large quantities.
Main features and application areas:
High precision measurement: The optical system of the gantry automatic image measuring instrument can capture the details of objects at the micrometer level, with high-resolution and high-precision measurement capabilities. Its positioning accuracy can reach micrometer level, and it can accurately measure workpieces with complex shapes and small sizes.
Large scale workpiece measurement capability: Compared with traditional imagers, gantry imagers have a larger working area and can process larger workpieces, making them suitable for fields such as automotive parts, aerospace, and mechanical manufacturing.
Non contact measurement: using optical imaging technology for non-contact measurement, avoiding the physical pressure or damage that may be caused by contact measurement, suitable for the detection of precision workpieces and vulnerable materials.
Easy to operate and integrate: equipped with an intuitive touch interface and software support, easy to operate, and able to quickly get started. The system can also share data with other devices and provide real-time feedback on the quality status during the production process
Automated detection and high efficiency: With automated measurement function, users only need to set the measurement parameters, and the instrument can automatically complete all measurement processes, greatly improving production efficiency and shortening the detection cycle.