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Shanghai Hexiaoyi Technology Co., Ltd

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    heyinan@cksysb.com

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    15651013786

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    Canghai Road, Lingang New Area, China (Shanghai) Pilot Free Trade Zone

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Shanghai Hexiaoyi Coupling Testing Technology: Construction of Multi Physical Field Coupling Testing System and Industrial Practice
Date: 2025-11-11Read: 0

1、 Core technology: Full scenario dynamic coupling testing platform

Multi dimensional environment simulation system

Wind erosion photoaging coupling cabin: Integrated aerosol injection module (adjustable particle flow rate from 0-30m/s) and xenon lamp array (spectral range from 280-3000nm), achieving high-precision reproduction of environments such as deserts, oceans, and plateaus.

Intelligent damage monitoring: using laser speckle interferometry technology to capture micro cracks on the surface of materials in real time (with a resolution of 0.5 μ m), combined with AI algorithms to predict the critical point of failure, the testing efficiency is improved by 60%.

Data driven testing protocol

Parameter adaptive adjustment: Based on the material database (covering 2000+metal/polymer materials), it automatically matches ISO 4892-6, GB/T 3511 and other standards, and supports one click generation of test plans for non-standard working conditions.

上海荷效壹耦合测试技术:多物理场耦合测试体系构建与产业实践

Digital twin verification: Establish a virtual model of material environment coupling, with a deviation of less than 3% between measured data and simulation results, helping to shorten the R&D cycle by 50%.


2、 Industry level solutions

Durability verification of new energy equipment

Photovoltaic modules: In the simulated coupling environment of northwest wind and sand (15m/s)+strong ultraviolet (1200W/m ²), the annual attenuation rate of the transmittance of EVA film for double glass modules decreased from 8.7% to 3.2%.

Electric vehicles: battery pack sealing material passes 200 temperature shocks (-40 ℃) ↔ After conducting a salt spray cycle test at 85 ℃, the air tightness retention rate is greater than 98%, reaching the IP68 protection level.

Improving the reliability of precision manufacturing

Semiconductor packaging: The chip packaging material has undergone coupled testing of wet heat (85 ℃/85% RH) and vibration (20G acceleration), reducing the risk of interface delamination by 72%.

Aerospace: Titanium alloy fasteners have a 40% increase in fatigue strength under low-pressure (5kPa)+radiation (equivalent to 5-year space radiation exposure) environment.


3、 Technical advantages and tested cases

indicator

Traditional single factor testing

Shanghai Hexiaoyi Coupling Testing System

improve effectiveness

test cycle

1500h (photovoltaic panel aging)

320h

78%↓

Failure prediction accuracy

68%

92%

35%↑

energy consumption

18kW · h/time

9.5 kW · h/time

47%↓

(Data source: Certification by the National Quality Supervision and Inspection Center in 2025)


4、 Industry Empowerment Map

R&D end

Material selection: Select the optimal formula of epoxy resin for wind turbine blades through coupling testing, with a 25% increase in bending modulus

Process optimization: New nano sealing technology is validated for automotive electroplating layers in a composite corrosion environment, resulting in a 300% increase in scratch resistance

Production end

Quality control: AI vision system detects micro scratches on mobile phone shells in real-time (detection rate 99.99%), reducing defect rate to 50PPM

Supply chain management: Establish a three-level coupling testing system of materials, components, and complete machines, and tighten the threshold for supplier admission failure rate to 0.1%


Shanghai Hexiaoyi Declaration
Driven by the dual strategy of "dual carbon" and intelligent manufacturing, Shanghai Hexiaoyi continues to iterate and couple testing technology system

More precise: By 2025, a new quantum sensor array will be added to achieve atomic level damage monitoring

Greener: The energy recovery system in the test cabin reduces carbon emissions by 42% and simultaneously promotes the construction of zero carbon laboratories. ‌