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Shanghai Chubai Laboratory Equipment Co., Ltd

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The core function of high shear emulsifier is to efficiently achieve multiphase mixing and homogenization
Date: 2025-12-20Read: 0

High shear emulsifierIt is a rotor that rotates at high speed-The stator structure generates strong shear force, which rapidly refines and disperses immiscible liquid-liquid and liquid-solid materials, forming a stable and uniform system for efficient mixing equipment. It is widely used in food, daily chemical, medicine, chemical and other industries, and is the core equipment for preparing face cream, salad sauce, ointment, paint and other products.

Core functions:

High shear emulsifierRealize liquid through mechanical force-The fine processing of multiphase materials such as liquid, liquid-solid, gas-liquid, etc., with core functions including:

Emulsification: the oil phase and water phase are mixed to form a stable lotion (such as cosmetic cream and pharmaceutical lotion), and the particle diameter can be refined toBelow 0.5 μ m, even at the nanoscale.

Dispersion: Evenly disperse solid particles into a liquid to avoid agglomeration.

Homogenization: By high-frequency shearing, the particle size distribution of the material is made more uniform, improving product stability and taste.

Dissolution and Suspension: Accelerate the dissolution process (such as methylcellulose, colloids) or maintain suspension stability (such as pill coating, coatings).

Technical parameters and structure:

Core parameters: The rotor tip * linear velocity is usually15-40 m/s (the higher the linear velocity, the stronger the shear force); The processing particle size can reach the micrometer to submicron level; The motors are mostly variable frequency speed regulation, which is convenient for controlling the process.

Core component: rotor-The stator cutting head is mostly made of 316L stainless steel and can be replaced with stator heads of different tooth shapes according to process requirements.

Structural features: Stainless steel andPTFE and other corrosion-resistant and wear-resistant materials have good sealing performance and can meet the requirements of aseptic and CIP cleaning.