Shanghai Chaohui Online Refractometer is a powerful tool for real-time monitoring of cutting fluid concentration, safeguarding machining quality and reducing overall costs!

Are you still troubled by these issues?

Abnormal acceleration of tool wear and uneven surface quality during machining, unable to find the exact cause?

Is it time-consuming, labor-intensive, and prone to errors to manually check the concentration of cutting fluid at regular intervals?

Low concentration, insufficient cooling and lubrication; High concentration, waste of concentrated solution and easy foaming and odor?

Sudden loss of concentration control, resulting in batch scrap of workpieces or equipment shutdown, causing severe losses?

　　The difficult problem of "blood" management in machine tool processing - cutting fluid concentration!

Cutting fluid is known as the "blood" of machine tool machining, and its concentration directly determines the lubrication, cooling, rust prevention, and chip removal performance. Low concentration, like "anemia", leads to increased tool wear, rough workpiece surface, and even rust; If the concentration is too high, it will be like "blood viscous", which will not only waste expensive concentrate, but also may cause foam and bacteria breeding, affecting the processing environment and equipment life.

The traditional manual handheld refractometer detection method is like a "blind person touching an elephant":

　　Lag:Unable to reflect concentration changes in real time, it is too late to discover the problem.

　　one-sidedness:The sampling point may not necessarily represent the overall concentration of the tank solution.

　　Low efficiency:It consumes manpower and is difficult to cover multiple devices.

　　Large error:It is significantly affected by operator experience, environmental temperature, and oil pollution.

　　Shanghai Chaohui Online Refractometer: Your machine tool cutting fluid concentration "full-time guardian"

Shanghai Chaohui Pressure Instrument Co., Ltd. has been deeply involved in the field of industrial process measurement for many years and has launched high-performance productsOnline refractometerA series of products designed to solve the pain points of cutting fluid concentration monitoring in the machine tool industry! It is like installing a "smart eye" and "warning radar" for your cutting fluid tank,24/7 non-stopProvide accurate and real-time concentration data.

　　Core value: Visible benefits, calculated returns

　　Real time and precise monitoring, bidding farewell to the risk of losing control:

Chaohui Online Refractometer adoptsHigh precision ATR prismTechnology, combined withAdvanced temperature compensation algorithmEven in complex workshop environments, it is possible toReal time, continuous, and accurateGround measurement of cutting fluid concentration (typical accuracy ± 0.3%).

dataInstant displayAt the local transmitter or uploaded to your PLC/SCADA system, concentration fluctuations are clear at a glance, and risks and hazards are nowhere to be hidden.

　　Stable machining quality and extended tool life:

Ensure that the cutting fluid concentration remains stable within the optimal range required by the process, and provideConstant lubrication and cooling performance.

significantReduce abnormal tool wearExtend the service life of cutting toolsUp to 15% -30%Significantly reduce the cost of cutting tools.

Improve workpiece processingConsistency of surface smoothness and dimensional accuracyReduce the scrap rate.

　　Optimize the use of cutting fluid and reduce overall costs:

　　Avoid excessive concentration:Reduce excessive addition and waste of concentrated solution.

　　Prevent low concentration:To avoid premature failure and scrapping of the entire tank solution due to insufficient concentration, and to extend the service life of the tank solution.

　　Accurate fluid replacement:It can easily integrate an automatic supply system, achieve intelligent concentration management, and save manual operation costs.

　　Intelligent alarm linkage to prevent problems in advance:

Free setting of upper and lower limit alarm values for concentration. Once the concentration deviates from the safe range, immediately triggeraudible and visual alarmOr throughrelay outputControl related equipment (such as shutdown protection), or intervene through linkage with an automatic fluid replenishment system.

　　Remote monitoring:Supports communication protocols such as Modbus, and data can be connected to the factory MES/IIoT platform to achieveRemote centralized monitoring and managementImprove management efficiency.

　　The "hard core" advantage of Chaohui online refractometer is specially designed for harsh machine tool environments:

　　Durable and resistant to oil stains:The sensor probe adoptsHigh quality stainless steel (such as 316L) or special alloysmaterialHigh protection level (IP67/IP68)Resistant to cutting fluid corrosion, oil splatter, and harsh workshop environments.

　　Intelligent anti fouling design (key!):Chaohui provides various solutions to the problem of oil stains and impurity adhesion in cutting fluids:

　　Optional ultrasonic cleaning function:Regularly clean the prism surface automatically to maintain measurement accuracy.

　　Special coating or mechanical scraper (specific model):Effectively resist the adhesion of oil stains.

　　Recommended bypass installation:By using a circulating filtration system, the direct impact of impurities in the main slot on the probe is reduced, resulting in more stable and reliable measurements.

　　Flexible installation and easy maintenance:supportDirect immersion typeOr even betterBypass circulation typeInstallation. The transmitter design is simple, with convenient parameter setting and calibration.

　　Localization services and support:Shanghai Chaohui has a professional sales and technical team that provides selection guidance, installation and commissioning, technical training, and timely after-sales service guarantee.

The stable and efficient machining of machine tools begins with precise control of the "blood" - the concentration of cutting fluid. Shanghai Chaohui Online Refractometer, it is your realizationReduce costs and increase efficiency, improve quality, and ensure productionA reliable partner.

　　Choose Chaohui Online Refractometer to maximize the value of every drop of cutting fluid and ensure precise and worry free machining every time!

　　Shanghai Chaohui Pressure Instrument Co., Ltd

　　——Focus on industrial measurement and assist in intelligent manufacturing