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How does an ultrasonic cleaning machine work?
Date: 2024-06-11Read: 0
Ultrasonic waves propagate in liquids, causing the liquid and cleaning tank to vibrate together at ultrasonic frequencies. When the liquid and cleaning tank vibrate, they have their own natural frequencies, which are sound wave frequencies, so people hear buzzing sounds. With the continuous development of the cleaning industry, more and more industries and enterprises are using ultrasonic cleaning machines.
Ultrasonic cleaners can be used to effectively clean items to remove dirt particles and stubborn stains. These intelligent cleaners generate large vibrations in the cleaning solution using high-frequency sound waves.
Due to vibration, the solution can clean various rough and smooth surfaces. The scrubbing effect generated by the ultrasonic cleaner helps the cleaning solution reach the cracks and pores
The high-frequency oscillation signal generated by the ultrasonic generator is converted into high-frequency mechanical oscillation by the transducer and transmitted to the medium - cleaning solution. When the ultrasonic wave is transmitted in the cleaning solution, it will produce a "cavitation" effect when the power reaches a certain intensity. In this process called "cavitation" effect, an instantaneous high pressure of more than 1000 atmospheres is generated inside the liquid, continuously impacting the surface of the object, causing the dirt on the surface and gaps of the object to quickly fall off, achieving the purpose of purifying the surface of the object.
It has many characteristics that are difficult to achieve through manual cleaning, such as reliable work, high efficiency, stable output power, no pollution, saving cleaning solution, easy cleaning of complex parts, and high cleaning cleanliness. Widely used in fields such as medicine bottles and stoppers, electroplating, polishing, oil pumps and nozzles, electronic components, automotive parts, engines, etc. that require large-scale cleaning.
The strong vibration generated by the ultrasonic cleaning machine forms millions of bubbles in the cleaning solution every second. The bubble of ultrasonic cleaning machine increases due to energy and then ruptures on the surface of the object. This shock wave phenomenon caused by the rupture of countless small cavitation bubbles is called "cavitation" phenomenon. Collisions and explosions can exert pressure on dirt particles, forcing them to shift. Cavitating bubbles stir the solution to remove any pollutants adhering to the surfaces of plastics, glass, metals, etc. The scrubbing motion of the liquid allows it to reach any cracks and holes in the object. The entire system is designed to target stubborn impurities and spots.
Using ultrasonic cleaning may take 5 to 20 minutes, depending on the power of the cleaner and the object being cleaned. You can use ultrasonic cleaning machines on various surfaces without disassembling items before cleaning.