From small components in 3C electronics to large components in the automotive industry, from precision structures in medical devices to complex cavities in the mold industry, there are significant differences in the requirements for part inspection in different fields: some need to balance large size and micro detail measurement, some need to deal with complex profile features, and some require high efficiency for batch inspection. Finding a measurement device with strong universality and wide adaptability has become a core demand for many manufacturing enterprises to reduce equipment investment costs and improve detection flexibility. The Ningbo Yixin ATQ-3020 one key flash tester, with powerful functional configuration and flexible measurement solutions, has successfully covered more than 10 industries including machinery, electronics, molds, injection molding, hardware, rubber, low-voltage electrical appliances, magnetic materials, automobiles, medical equipment, clocks, instruments and meters, becoming a "versatile" cross disciplinary precision testing.
In the field of 3C electronics, for products such as mobile phone accessories, PCB boards, connectors, etc., the ATQ-3020's 315x190mm wide field of view measurement range can achieve synchronous detection of multiple parts, such as placing 10 mobile phone frames for batch measurement at the same time, and parallel measurement technology greatly shortens detection time; The repeatability accuracy of ± 1 μ m (wide field of view mode) can accurately capture subtle issues such as PCB board hole position deviation and connector terminal size fluctuations. After a mobile phone OEM introduced this equipment, the PCB board detection defect recognition accuracy increased to 99.8%, effectively reducing subsequent assembly rework. In the automotive industry, the assembly accuracy of precision components such as connectors, terminals, and small stamped parts directly affects the overall performance of the vehicle. The measurement accuracy of ± 2 μ m (without splicing) of the equipment can strictly control the dimensional tolerance, avoiding faults such as poor circuit contact and mechanical jamming caused by part deviation; Its 3KG workbench load capacity can also meet the batch placement and measurement needs of small car parts. A certain car parts enterprise uses this equipment to detect wire harness terminals, and the daily detection volume has increased from 5000 pieces to 15000 pieces, doubling the detection efficiency.
In the medical device industry, minimally invasive surgical instruments, implantable parts, etc. have extremely strict requirements for dimensional accuracy. The high-precision mode (repeatability ± 0.5 μ m) and stable measurement consistency of ATQ-3020 provide strong guarantees for the quality and safety of medical parts; Combined with contour extraction and comparison functions, product processing deviations can be quickly identified. A medical equipment factory used it to detect the blade clearance of surgical scissors. Compared with manual microscope detection, the measurement results have smaller errors and increased efficiency by 10 times. In the mold and injection molding industry, the dimensional deviation of die cut products and injection molded parts directly affects subsequent production. The equipment supports rapid import of CAD drawings to generate measurement programs, which can complete batch testing in a short period of time, helping enterprises adjust production parameters in a timely manner and reduce the production of defective products. A certain injection molding factory produces multiple specifications of plastic gears. After using ATQ-3020, there is no need to write separate programs for different types of gears, and switching product testing only takes 5 minutes, reducing equipment investment costs by 40%.
In addition to covering a wide range of industry scenarios, the ATQ-3020 also has powerful feature measurement capabilities: the software supports the measurement of various basic geometric features such as points, lines, circles, and arcs, and is equipped with special measurement tools such as gears, springs, meter weights, clearances, and automatic dimensions. It can provide accurate solutions for special detection needs such as gear modulus, pressure angle, spring diameter, number of turns, and gap size of die-cutting products. For example, when detecting precision springs, the equipment can extract the three-dimensional contour of the spring through point cloud data, automatically calculate the tolerance of the wire diameter and the deviation of the number of turns, without manual intervention; When detecting gears, specialized tools can quickly measure key parameters such as modulus and tooth tip diameter, reducing the detection time from traditional equipment's 15 minutes to 1 minute. At the same time, the device provides over a dozen construction tools that can easily tackle the measurement challenges of complex features - such as constructing straight lines from two points, circles from three points, or restoring irregular part shapes through contour stitching, making previously difficult to measure elements simple and easy to implement. Ningbo Yixin conducted in-depth research on the testing pain points of various industries, and through technological optimization, made the equipment both universal and professional. Enterprises do not need to purchase specialized measuring equipment for different industries separately. One ATQ-3020 can meet the testing needs of multiple product categories, greatly reducing equipment investment costs and site space occupation, becoming a cost-effective choice for multi field production enterprises.
