1、 Keep the installation environment dry and clean

The internal structure of the chip sorting machine is complex and has certain requirements for the operating environment. The installation environment should be kept dry and clean to prevent moisture, dust, or foreign objects from entering the equipment and affecting its normal operation.

2、 Safety operation standards

Smoking or eating is prohibited during device operation to avoid endangering personnel health or affecting device performance.

Users must strictly follow the instruction manual for correct operation, avoid excessive or violent use, and avoid affecting the normal operation of the equipment or causing harm.

3、 Installation and inspection of accessories

The installation of accessories is one of the important factors affecting the effectiveness of equipment use. When installing accessories, the power should be turned off, and the tightness of each part should be carefully checked and adjusted to match the equipment.

Regularly check whether all parts of the equipment are fixed properly, whether the wiring is normal, and whether the power supply is stable to ensure that the equipment operates well.

4、 Cleaning and maintenance

Cleaning and maintenance should be carried out once a week, including cleaning the inside and outside of the equipment, organizing the wiring, and timely cleaning or replacing the filter screen to ensure the hygiene and ventilation of the equipment.

For key components such as automatic transfer suction modules, test bases, etc., regular cleaning is required to ensure their normal operation.

5、 Lubrication and maintenance

The friction parts of the chip sorting machine need to be forcibly lubricated, and the lubricating oil should be replaced regularly to ensure the normal operation of the equipment.

When using lubricating oil, pay attention to preventing oil mixing, oil leakage, or oil variation, and do not use inferior lubricating oil.

6、 Shutdown maintenance

During the shutdown period, the equipment should be cleaned and inspected.

Start all transmission systems, use a dust-free cloth dipped in alcohol and carefully wipe each section of the belt to ensure that the surface of the belt is clean.

Clean the light source and its back panel, gently wipe the surface of the light source with a dust-free cloth, and use air to blow the gaps in the light source mechanism.

Clean the interior of the machine cabinet and countertop, using a dust-free cloth or vacuum cleaner to remove all silicon wafer debris and irrelevant items from the workbench.

Perform oil maintenance on all servo motor screws, sliders, and cylinders to ensure good lubrication.

7、 Regular maintenance

Minor repairs can be carried out every 2 months or at least every six months, mainly to remove impurities and dust accumulated in the motor, check whether various wiring is intact, and inspect the wear and tear of accessories.

Overhaul is usually conducted once a year, requiring a comprehensive inspection of the sorting machine, including checking bearings, replacing accessories, inspecting all sturdy bolts, replacing lubricating grease, cleaning dust, etc.

8、 Recording and archiving

Detailed recording and archiving of equipment operation and maintenance records helps to understand the equipment's operation status and maintenance history, providing reference for subsequent maintenance and upkeep.

The daily maintenance of chip sorting machines involves multiple aspects, requiring users to strictly follow operating procedures and safety standards, regularly clean, inspect, lubricate, and repair the equipment to ensure long-term stable operation and efficient production.