Demonstration video of fully automatic image measuring instrument

09.24,20211

Brief Introduction

1、 Technical parameters

Specification and model:ATM-3020
measurementRange (mm)			Dimensions (mm)			hostWeight (Kg)	Maximum toleranceWeight (Kg)
X	Y	Z	L	W	H
300	200	200	1350	800	1700	280	30
Maximum spatial motion speed					Maximum spatial motion acceleration
465mm/s					870mm/s
measurement accuracy
Optical one-dimensional length measurement error: EU X/Y (1D) (μ m)					2.0+L/200 MPE according to JJF 1318-2011
Optical two-dimensional length measurement error: EU XY (2D) (μ m)					2.0+L/200 MPE according to JJF 1318-2011
2D detection error: PF2D (μ m)					2.0 MPE complies with JJF 1318-2011
Image probe detection error: PFV2D (μ m)					2.0 MPE complies with JJF 1318-2011

serial number	name	Specifications and Instructions
1	Host and machine	The main body of the aircraft is made of high-precision natural granite, which has stable temperature characteristics and resistance to aging deformation
2	control system	The AR3 network board, network interface motherboard, servo motor, and driver have been fully upgraded. The Z-axis is equipped with a brake system to ensure the stability and safety of the machine, and the positioning is more accurate
3	Easeson measurement software system	Automatic optical vision measurement software
4	camera	1.3 million digital high-definition network camera
5	linear scale	0.01 μ m absolute grating
6	guide rail	The three axes adopt precision grade ball screw guide rails, which greatly improve the speed and operate smoothly
7	motor	DC servo motor
8	lens	Yixin Easson independently designed TC precision multi-stage fixed magnification automatic zoom telephoto lens (standard coaxial light) actual magnification: 30-145 ×
9	lighting system	Each segment of the 5-ring 8-zone LED cold light source is independently controlled, with 256 levels of adjustable brightness
10	Brand computer	WIN7/WIN10
10	Brand computer	23.8 High Definition
11	Operation method	Remote control handle, mouse drag, program detection

2、 Environmental conditions and requirements

Temperature requirements for imaging room:
Room temperature (temperature control room)	18～22°C
Temperature gradient (time)	1°C /h
Temperature gradient (time)	2°C /24h
Temperature gradient (spatial)	1°C /m
Humidity requirements for imaging room:
Relative humidity of air	40-70％
Power requirements:
voltage	220V ± 10%
frequency	50/60 Hz
vibration	Below 15Hz ＜ 0.001g
power consumption	1000VA
Electrical equipment requires reliable grounding: grounding resistance less than 4 ohms

3、 Software Features

(a)、 Basic functions:
● Cartesian coordinate/polar coordinate conversion ● Absolute/relative/working coordinate conversion
● Conversion between metric/imperial system ● Conversion between degrees/minutes/seconds
● Point/point group ● Two point/multi-point line finding
● Three point/multi-point circle and arc calculation ● Bspline line
● Distance between two points ● Average distance between two lines
● Distance between points and lines ● Distance between two center points
● Distance between circular lines ● Angle and intersection point between two lines
(b)、 special function
1. Fully computer-controlled light source. The upper light source is a four phase lamp, and the lower light source is a direct light source, which increases the adaptability of the machine; And it has a photometric indicator function to guide users and reduce uncertainties caused by human factors.
2. There is no need to adjust the alignment of the measured workpiece. The software provides coordinate translation, rotation, and alignment.
3. The annotation function allows users to directly annotate/move dimensions in images and geometric areas.
4. Automatically capture geometric points, lines, circles/arcs, and line endpoints, midpoints, center points, and quadrant points.
5. Adjustable CCD parameter settings to improve adaptability; Remove burrs function to obtain measurement data correctly.
6. Use imaging tools to quickly and automatically capture basic geometric contour boundary points, directly fitting them into lines, circles, and arcs.
7. Magnify the workpiece in the measurement area and output it graphically through a camera, converting it to (. bmp,. jpg).
8. Convert measurement data output to WORD (. doc) or EXCEL (. xls).
9. Easy to operate self-learning instructional programming software, the program can be repeatedly executed
10. SPC function, directly output control chart and convert it to EXCEL
11. Directly output mechanical graphics in. dxf format, seamlessly integrating with other software such as AutoCAD, Pro/e.
12. The program can be directly inputted DXF file enables intuitive measurement comparison between the enlarged image of the workpiece and the standard design drawing in the image measurement area.
13. Provide analysis of straightness, roundness, and angle within the plane for effective quality inspection
14. Machine precision compensation to improve measurement accuracy.
The software of ATM-3020 fully automatic image measuring instrument has a learning function. Users only need to manually measure the workpiece once, and the entire measurement process will be recorded for future repeated automatic measurements. Users do not need to write any programs, and the operation process is absolutely simple and easy
16. Re measurement function: This function can change the measurement method, lighting, magnification, etc. for elements that have already been measured, and then refresh the measurement data. The related element data will also be refreshed (such as the distance between two lines, if one of the lines is re measured, the distance element data will also be refreshed).
17. Edit and view edge finding status: The software can modify and edit the edge finding range, light source brightness, magnification, etc. of any measurement element. You can also view the edge finding status of a previously measured element (including the position of the edge finding, the brightness of the light source used, the magnification, and the original point taken, etc.), so that users can control the entire measurement process

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