Are photochemical production still trapped by these issues?
Solid feed blockage and solid adhesion equipment generated during the reaction? Does high light loss and uneven reaction result in low yield? Does low batch production efficiency and parameter fluctuations affect product purity?
Don't worry! The continuous photochemical reactor has hit a heavy blow, accurately solving industry pain points, injecting strong power into industrial photochemical synthesis, and fully leveraging its core advantages to overturn traditional production models.
✅ Continuous mass production, doubled efficiency: abandoning the 'feeding reaction discharging' batch mode, achieving continuous raw material input and continuous product output, with a yield increase of over 100% compared to traditional equipment. The annual production capacity of a single unit can reach 500-580 tons, and multiple units can easily exceed 1500 tons in parallel, quickly responding to market orders!
✅ Dual upgrade of light and mass transfer: Innovative built-in light source design, doubling the contact area between the light source and the material, and achieving a quartz cavity transmittance of 95%, solving the problem of external light loss; Industrial grade adjustable stirring system, with a mixing uniformity of ≥ 98%, more thorough reaction, and a rate increase of 50% -200%!
✅ Intelligent and precise temperature control: equipped with a PLC intelligent control system, real-time monitoring and adjustment of key parameters such as temperature, pressure, and light intensity, with a fluctuation range of ≤± 1%, ensuring consistent product purity and compliance with industry standards such as GMP.
✅ Wide adaptability to safety and corrosion resistance: corrosion-resistant materials such as 316L stainless steel/Hastelloy, with a pressure resistance of up to 3MPa, suitable for harsh working conditions such as strong acids and alkalis; Multiple safety devices such as over temperature alarm and over pressure relief are used to avoid production risks from the source.
Real case witness strength
After being applied by a pharmaceutical company, the reaction time of the core intermediate was reduced from 12 hours to 2 hours, the yield increased from 35% to 60%, and the comprehensive production cost decreased by 30%! Realize triple breakthroughs in efficiency, quality, and cost
Full scene adaptation, unlocking diverse application possibilities
We are fully capable in fields such as pharmaceutical fine chemicals (drug intermediates, vitamin synthesis), new material synthesis (photosensitive resins, quantum dots), environmental water treatment (difficult to degrade wastewater treatment), food and cosmetics (natural product extraction, active ingredient synthesis), etc!
Modular and flexible configuration, supporting single kettle and multi kettle series/parallel connection, easily covering the entire process requirements from laboratory research and development, pilot testing to industrial mass production
