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Danish Volkswagen Analytical Instruments
4 hours → 15 seconds! Application examples of Fox online analysis in the sugar industry
Date: 2024-08-14Read: 0
We completed a test in the past, which required workers to take samples from the production line and then bring them to the laboratory for testing. The Pol (optical rotation) was tested every 4 hours on average,Now through Fos ProFoss ™ The online near-infrared analysis solution obtains online detection results every 15 seconds, greatly improving production efficiency and reaction speed, making our production decisions fast, timely, and efficient.
Utilizing real-time data to objectively and effectively assess material status and indicator levels creates ample possibilities for timely adjustment and intervention in production!
The application research of near-infrared spectroscopy technology in sugar production entered China's sugar industry as early as 1998 and has been widely used in sugarcane, mixed juiceOptical rotation of intermediate products such as green juice and syrupRapid determination of indicators such as sugar content, purity, color value, turbidity, and reducing sugar.
The experimental results show that compared with conventional chemical determination methods, near-infrared spectroscopy technology can be used for rapid and non-destructive analysis of various intermediate and finished products produced by sugar factories. Both in terms of analysis time and manual operation errors, near-infrared greatly improves efficiency and has become a necessary part of modern intelligent industry.
Fox near-infrared spectroscopy technology+online
Samples are taken by inspectors at regular intervals and sent to the laboratory for rapid analysis using the Volkswagen Laboratory NIR DS3 near-infrared quality analyzer (60 second analysis time), which greatly improves inspection efficiency compared to traditional chemical methods.
Now, Fox combines near-infrared spectroscopy technology with online technology,ProFoss ™ It can be installed at any key node on the production line to continuously detect indicators such as Pol, whiteness, moisture, fiber, etc. during production, greatly improving the control efficiency of key process links and achieving fine quality management.
Famous sugar producing enterprise in Brazil
USINA PITANGEIRAS
How to use FoxProFoss achieves process upgrade
Two positions were installed on the sugarcane, one at the first press roller and the other at the last press rollerProFoss ™， The changes in key indicators such as Pol, fiber, and moisture before and after can be clearly detected and recorded, achieving production control of the online pressing and extraction system and reducing unnecessary waste losses in seconds.Calculating the loss and utilization rate of POL during the processing has important practical significance and economic value for quantitatively evaluating and improving the processing technology (yield).
For example, with an annual output of 2 million tons, a 0.5% increase in production is equivalent to creating $500000 in new profits.
Even the proportion between the main products and by-products produced based on the current market situation can be determined through the Volkswagen online analysis system.
InIn continuous production, a new truck of sugarcane is put into production every 6 minutes. By using online real-time detection, process adjustments and adaptations can be made in a timely manner for different batches of raw materials with differences.
The company is planning to introduce Volkswagen's online analysis system in more critical stages of processing in the future, and continue to explore nodes that can improve profit margins. Based on online analysis solutions for fast and accurate detection results, the entire system can automatically detect and guide production to return to the target threshold, achieving control automation and intelligent production.
ProFoss™Typical installation points in sugarcane processing
At present,Foss provides free color value POL、 Mature basic calibration models for key indicators such as whiteness, fiber, and moisture, and multi-mode industrial control communication solutions can be combined with digital intelligent production management,Realize online analysis, monitoring, and optimization of production processes to continuously create profits for enterprises.
ProFoss™ performance advantage
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Continuous detection without interruption, truly online without bypass
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Highly standardized, stable performance, seamless transfer of calibration models
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Flexible installation points, control of key points in the production process, and achieve refined quality management
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Suitable for various forms of materials such as liquid, solid, viscous, etc
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Single or multiple instruments integrated with SCADA systemRealize closed-loop control through collaboration
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Explosion proof certification IECEx, explosion-proof certification ATEX, industrial IP69 waterproof and splash proof
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Digital functions assist in intelligent management of factories
Meanwhile, the Volkswagen near-infrared online analysis solution is widely used in agricultural and food processing enterprises.