The following is a systematic solution for common faults in concrete dynamic modulus testers, compiled based on equipment principles and practical experience:
1、 Power and display system malfunction
-Fault phenomenon 1: The whole machine has no response
-Possible reasons: The power supply is not connected or the fuse is blown.
-Solution steps: Check if the AC220V ± 10% power connection is normal; Replace the fuse.
-Fault phenomenon 2: garbled or black screen on the display screen
-Possible reasons: Program crash or loose screen cable.
-Solution steps: Restart the device; Check the internal integrated circuit board interface.
2、 Mechanical structure and clamping system malfunction
-Fault phenomenon 1: The specimen clamping slips or deforms abnormally, and the data is abnormal
-Possible reasons: Insufficient blade pressure or incorrect positioning of the locating sleeve.
-Calibration method: Adjust the position of the right connecting plate and positioning sleeve according to the size of the specimen.
-Fault phenomenon 2: The pointer of the dial gauge is stuck or returns to zero deviation
-Possible reasons: contamination of the gauge probe or mechanical wear.
-Repair plan: Remove the scale and soak it in alcohol for ultrasonic cleaning; Lightly tap the pointer to reset.
3、 Sensor and signal transmission failure
-Fault phenomenon 1: The resonant frequency cannot be locked
-Possible reasons: Poor contact of the probe or misalignment of the specimen.
-Optimization measures: The transmitting probe is pressed against the center of the side of the specimen, and the receiving probe is placed 5mm away from the edge on the same side; Manually adjust the frequency to the maximum amplitude of the oscilloscope Lissajous as shown in the figure.
-Fault phenomenon 2: Data jumping or poor repeatability
-Possible reasons: Environmental vibration interference or poor grounding.
-Suppression method: Place the instrument on the airbag isolation platform; Short circuit the device casing to the ground.
4、 Software and data processing failures
-Fault phenomenon 1: Missing or formatted print results
-Possible reasons: Printer command conflicts or driver compatibility issues.
-Exclusion strategy: Close and restart the printer; Reset the initialization parameters of the microcontroller DA converter.
-Fault phenomenon 2: The calculated value of elastic modulus deviates from the theoretical range
-Possible reasons: Incorrect selection of constitutive model or calibration failure.
-Correction process: re-enter the dimensions (width x length) and weight parameters of the specimen; Call the freeze-thaw damage correction algorithm.
5、 Environmental adaptability failure
-Fault phenomenon 1: Component short circuit in high humidity environment
-Protection suggestion: Control the laboratory humidity to<90% RH and install a dehumidifier.
-Fault phenomenon 2: Zero offset caused by temperature drift
-Compensation method: Preheat the equipment for 30 minutes to keep the internal temperature constant; Enable the software temperature compensation module.