1. Technical principles and core advantages

Stripe projection and triangulation technology: It is necessary to analyze how Zeiss equipment encodes the surface of an object by projecting structured light fringes (such as Gray code, phase shift method), and calculates three-dimensional coordinates based on the principle of binocular camera triangulation. For example, the ATOS5 series uses triple scanning technology to achieve full coverage by moving measuring heads or components, automatically concatenating data to the same coordinate system, and solving the problem of reflective or complex surface measurement.

Accuracy and Resolution: Emphasize device resolution (such as COMET5-11M's 11 megapixel camera), single measurement point count (such as ATOS5 capturing 12 million coordinate points at a time), and point spacing (such as GOMScan1's minimum point spacing of 0.037mm), explaining how it meets high-precision requirements.

Speed and efficiency: Compared to traditional measurement methods, highlight the fast scanning capability of Zeiss equipment. For example, the single measurement time of COMET5-11M is less than 1 second, and the data acquisition time is reduced to 1/6 of traditional methods; The measurement time of ATOSScanBox components is reduced by more than 50% compared to contact coordinate measurement systems.

2. Application scenarios and industry solutions

Quality Control and Testing: Describe the application of equipment in morphology analysis, size detection, and defect capture. For example, ATOS5 is used for automotive sheet metal inspection, which quickly locates deviations through full field 3D scanning and generates form and position tolerance reports; COMET5-11M achieves micrometer level precision control in the inspection of aircraft engine turbine blades.

Reverse engineering and digital archiving: emphasizing the ability of equipment to reproduce complex shapes. For example, the T-SCANhawk2 handheld scanner can capture details of mechanical castings, generate high-precision triangular mesh data, and support CAD model reconstruction; GOMScan1 combines with GOMInspectSuite software to achieve digital archiving and 3D printing of cultural relics.

Production process optimization: Combining automation and modular design, explain how equipment can improve production efficiency. For example, ZEISSScanPort can complete small and medium-sized component inspection without programming through 3-axis linkage and one click operation; The ATOSScanBox series supports modular expansion to adapt to measuring workpieces of different sizes.

3. Innovative functions and technological breakthroughs

Non contact measurement and adaptability: Analyze the compatibility of equipment with different material surfaces. For example, ATOS5 uses LED light source and blue light technology to filter out ambient light interference and achieve high-precision measurement of smooth, reflective, and dark surfaces; T-SCANhawk2 has a built-in red laser distance indicator to ensure stable working distance in deep holes or narrow spaces.

Intelligent software support: emphasizes the role of software in data processing, analysis, and report generation. For example, COMETplus software uses 64 bit application programs and parallel processing technology to achieve fully automated data post-processing; GOMInspectSuite supports grid smoothing, thinning, hole filling, and other functions to generate reports in multiple formats.

Portability and flexibility: For handheld or lightweight designs, explain their applicable scenarios. For example, GOMScan1 weighs only 2.5kg and supports rapid on-site deployment; T-SCANhawk2 can freely move the scanning head to adapt to complex surface measurements.

4. Industry cases and data support

Automotive manufacturing: Applying ATOS5 in the detection of burrs on battery terminals of new energy vehicles, automatic recognition is achieved through customized algorithms, with an efficiency improvement of 80% compared to manual methods.

Aerospace: Describe how COMET5-11M captures small defects through high-resolution scanning in turbine blade inspection to ensure compliance with design life requirements.

Medical field: When it comes to non-destructive testing of the internal quality of dental implants using industrial CT measurement systems, it solves the problem of traditional destructive testing.

5. Technical comparison and differentiation advantages

Compared with line laser scanning: This demonstrates the advantages of surface structured light scanning (such as ATOS series) in measurement range, speed, and detail resolution. For example, surface laser projection enables faster scanning over a larger range, while line laser is suitable for small volume handheld devices.

Compared with contact measurement: emphasizing the non-destructive characteristics of non-contact measurement and the efficiency improvement in flexible parts and complex surface measurement.